Surgical cutting device with safety interlock

• US 5,609,603 A
• Filed: 04/30/1996
• Issued: 03/11/1997
• Est. Priority Date: 12/13/1994
• Status: Expired due to Fees

• Current Assignee: Linvatec Corporation (Jefferies Financial Group, Inc.)
• Original Assignee: Hall Surgical DIV of Zimmer Incorporated
• Inventors: Linden, Harry A.
• Primary Examiner(s): Buiz, Michael Powell
• Assistant Examiner(s): RASCHE, PATRICK WILLIAM
• Application Number:
  US08/641,292
• Time in Patent Office: 315 Days
• Field of Search: 606/82, 606/176, 606/177, 606/178, 606/179, 30/392, 30/394, 279/75, 279/905
• US Class Current: 606/177
• CPC Class Codes: A61B 17/144 with cutting edges at the side of the saw blades
• CPC Class Codes: B23B 31/22 Jaws in the form of balls
• CPC Class Codes: B23D 51/10 for hand-held or hand-operated devices
• CPC Class Codes: Y10S 279/905 with ball detent
• CPC Class Codes: Y10T 279/17752 Ball or roller jaws

Abstract

A surgical cutting device having a powered handpiece adapted to receive a cutting blade. The cutting blade is locked to the drive shaft by a locking ball holding member which is locked in place by a cylindrical cam ring which urges the balls of the locking device into corresponding notches in the blade. A second locking ball holding member is provided on the housing of the handpiece to lock the cylindrical cam ring itself. A blade guard extends from the cylindrical cam ring to produce a surgical cutting device having an improved safety feature which prevents its operation without the guard in proper position.

Claims

1. A surgical saw system comprising:

an elongated surgical blade having a proximal end, a distal end and at least one notch detent at the proximal end;

a housing having an opening for receiving said surgical blade;

a drive shaft having an end adjacent said opening;

means for driving said drive shaft;

blade receiving means at the end of said drive shaft for receiving said surgical blade, said blade receiving means comprising a first locking-ball retaining means having at least one ball situated on said drive shaft adjacent said end thereof for engaging said at least one notch at said proximal end of said surgical blade;

a first, unitary cylindrical cam ring means for cooperative engagement with said first locking-ball retaining means, said first, unitary cylindrical cam ring means comprising an inner surface for urging said at least one ball of said first locking-ball retaining means into said at least one notch of said surgical blade, and an outer surface provided with an annular groove;

cam ring receiving means for receiving said first, unitary cylindrical cam ring means, said cam ring receiving means comprising a second locking-ball retaining means having at least one ball situated on said housing for engaging said annular groove;

a second cylindrical cam ring means movably situated on said housing for cooperative engagement with said second locking-ball retaining means, said second cylindrical cam ring means comprising a collar having an inner surface for urging said at least one ball of said second locking-ball retaining means into said annular groove; and

means to hold said second cylindrical cam ring means fixed to thereby hold said at least one ball of said second locking-ball retaining means in said annular groove.

2. A surgical saw according to claim 1 further comprising:

an elongated blade guard fixedly attached to and extending distally from said first cylindrical cam ring means.

3. A surgical saw for use with an elongated surgical cutting device having at least one notch at one end thereof, said surgical saw having a housing and a drive shaft within said housing, said drive shaft provided with a receiving means at an end thereof for receiving said surgical cutting device, comprising:

a first plurality of locking balls and corresponding ball-receiving apertures spaced about the drive shaft adjacent said end;

aperture means in said end of said drive shaft for receiving said surgical cutting device in alignment with said drive shaft, said device adapted to be inserted into said drive shaft to juxtapose said at least one notch adjacent and on the radially inner side of said locking balls and ball-receiving apertures;

a cutting device guard means comprising a distal guard portion, a cam lock cylindrical body portion and a longitudinally extending connecting guard portion joining said distal guard portion and said cam lock cylindrical body portion, said cam lock cylindrical body portion having an inner surface adapted to be received adjacent said drive shaft to be juxtaposed on the radially outer side of said locking balls and ball-receiving apertures;

a holding means for securing said cam lock cylindrical body portion to thereby lock said cutting device and guard in place.

4. A surgical saw according to claim 3 wherein said drive shaft is provided with two diametrically opposed locking balls and ball-receiving apertures.

5. A surgical saw according to claim 3 wherein said drive shaft is longitudinally reciprocable when said cam lock cylindrical body portion is in place.

6. A surgical saw according to claim 3 wherein said holding means comprises:

a second plurality of locking balls and corresponding ball receiving apertures spaced about said housing; and

ball receiving means on said cam lock cylindrical body portion.

7. A method of connecting a surgical cutting device to a power source having a drive shaft for driving the surgical cutting device comprising the steps of:

providing an elongated surgical cutting device having at least one notch detent at its proximal end;

providing a first locking-ball holding means for holding said cutting device relative to the drive shaft;

placing said at least one notch detent of said cutting device adjacent said first locking-ball holding means to nest at least one ball thereof into said at least one notch detent;

locking said first locking-ball holding means to said at least one notch with a unitary locking cam;

providing a second locking-ball holding means for holding said unitary locking cam relative to said housing; and

locking said unitary locking cam with said second locking-ball holding means.

8. A method according to claim 7 wherein the step of locking said first locking-ball holding means enables said at least one ball of said first locking-ball holding means to move to facilitate longitudinally reciprocal motion of said drive shaft.

9. A method according to claim 7 wherein the step of providing an elongated surgical cutting device having at least one notch at its proximal end further comprises the step of providing a flat blade having a pair of notches in opposing, longitudinally extending edges.

10. A surgical saw for use with an elongated surgical cutting device having at least one notch detent at one end thereof, said surgical saw having a housing and a drive shaft, said drive shaft provided with a receiving means at an end thereof for receiving said surgical cutting device, comprising:

a radially inner, first locking-ball retaining means for releasably retaining said elongated cutting device to and in alignment with said drive shaft, said first locking ball retaining means comprising a plurality of locking balls and corresponding ball-receiving apertures spaced about said drive shaft;

a cutting device guard for surrounding a predetermined portion of said elongated cutting device, said guard provided with a cylindrical base portion;

a radially outer, second locking-ball retaining means for releasably retaining said guard to said housing, said second locking-ball retaining means comprising a plurality of locking balls and corresponding ball-receiving apertures spaced about said housing;

an intermediate cylindrical cam surface means interposed between said cylindrical base portion and said drive shaft for simultaneously locking said first locking-ball retaining means to secure said surgical cutting device to said drive shaft and providing means cooperative with said second locking-ball retaining means to secure said cylindrical base portion to said housing.