Reinforced vascular graft and method of making same

• US 5,609,624 A
• Filed: 10/08/1993
• Issued: 03/11/1997
• Est. Priority Date: 10/08/1993
• Status: Expired due to Term

• Current Assignee: Bard Peripheral Vascular Incorporated (Becton, Dickinson & Co)
• Original Assignee: IMPRA Incorporated (Becton, Dickinson & Co)
• Inventors: Kalis, Robert W.
• Primary Examiner(s): Milano, Michael J.
• Application Number:
  US08/134,072
• Time in Patent Office: 1,250 Days
• Field of Search: 623/1, 623/12, 606/191, 606/194, 606/198
• US Class Current: 623/1.32
• CPC Class Codes: A61F 2/06 Blood vessels
• CPC Class Codes: B29C 48/0012 combined with shaping by internal pressure generated in the material, e.g. foaming
• CPC Class Codes: B29C 48/022 characterised by the choice of material
• CPC Class Codes: B29C 48/09 Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels
• CPC Class Codes: B29C 48/12 Articles with an irregular circumference when viewed in cross-section, e.g. window profiles
• CPC Class Codes: B29C 48/13 Articles with a cross-section varying in the longitudinal direction, e.g. corrugated pipes
• CPC Class Codes: B29C 48/15 incorporating preformed parts or layers, e.g. extrusion moulding around inserts
• CPC Class Codes: B29C 48/475 using pistons, accumulators or press rams
• CPC Class Codes: B29K 2027/18 PTFE, i.e. polytetrafluorethene , e.g. ePTFE, i.e. expanded polytetrafluorethene
• CPC Class Codes: B29K 2105/04 cellular or porous

Abstract

A microporous reinforced expanded PTFE vascular graft in which the reinforcing structure is substantially identical in porosity to the body of the graft. The graft is characterized by a microporous expanded PTFE tubular graft wall and integral and monolithic expanded PTFE rib structures with a porosity or density substantially identical to that of the tubular graft wall.

Claims

1. A flexible, monolithic, polymer tube, comprising:

a microporous expanded polytetrafluoroethylene tubular member having a microstructure of nodes interconnected by fibrils and having an inner wall diameter and an outer wall diameter, and

at least one microporous expanded polytetrafluoroethylene external rib member projecting outwardly from the outer wall diameter, the at least one expanded polytetrafluoroethylene external rib member being integral with the microporous expanded polytetrafluoroethylene tubular member, said microporous expanded polytetrafluoroethylene tubular member and said at least one expanded polytetrafluoroethylene external rib member having substantially equal porosities.

2. The flexible, monolithic, polymer tube according to claim 1, wherein the at least one external rib member has a semicircular cross-sectional shape.

3. The flexible, monolithic, polymer tube according to claim 1, wherein the at least one external rib member has a generally triangular cross-sectional shape.

4. The flexible, monolithic, polymer tube according to claim 1, wherein the at least one external rib member has a generally quadrilateral cross-sectional shape.

5. The flexible, monolithic, polymer tube according to claim 1, wherein the at least one external rib member has a generally circular cross-sectional shape.

6. The flexible, monolithic, polymer tube according to claim 1, wherein the microporous tubular member and the at least one external rib member each have an average porosity between 30-85%.

7. The flexible, monolithic, polymer tube according to claim 1, wherein the at least one external rib member is axially oriented along at least a longitudinal portion of the outer wall diameter of the microporous tubular member.

8. The flexible, monolithic, polymer tube according to claim 1, wherein the at least one external rib is helically disposed along at least a longitudinal portion of the tube wall.

9. A tubular vascular graft, comprising:

a microporous tubular member having an inner wall surface and an outer wall surface and made of a biocompatible implantable microporous material, and

at least one rib member being an integral part of, monolithic with and projecting outwardly along a longitudinal axis of the outer wall surface of the microporous tubular member, whereby microporous tubular member and the at least one rib member are made of the same biocompatible implantable microporous material and have substantially equal porosities.

10. The tubular vascular graft according to claim 9, wherein the microporous tubular member further comprises expanded PTFE.

11. The tubular vascular graft according to claim 10, wherein the at least one rib member further comprises expanded PTFE.

12. The tubular vascular graft according to claim 11, wherein the at least one rib member has a semicircular cross-sectional shape.

13. The tubular vascular graft according to claim 11, wherein the at least one rib member has a generally triangular cross-sectional shape.

14. The tubular vascular graft according to claim 11, wherein the at least one rib member has a generally quadrilateral cross-sectional shape.

15. The tubular vascular graft according to claim 11, wherein the at least one rib member has a generally circular cross-sectional shape.

16. The tubular vascular graft according to claim 11, wherein the microporous tubular member and the at least one rib member each have an average porosity between 30-85%.

17. The tubular vascular graft according to claim 9, wherein the at least one rib member is axially oriented along at least a longitudinal portion of the tube wall.

18. The tubular vascular graft according to claim 9, wherein the at least one external rib is helically disposed along at least a longitudinal portion of the tube wall.