Wall form system and apparatus

• US 5,611,182 A
• Filed: 06/02/1994
• Issued: 03/18/1997
• Est. Priority Date: 06/02/1994
• Status: Expired due to Term

• Current Assignee: TF System-The Vertical ICF, Inc.
• Original Assignee: Gerald T. Spude
• Inventors: Spude, Gerald T.
• Primary Examiner(s): Safavi, Michael
• Application Number:
  US08/252,918
• Time in Patent Office: 1,020 Days
• Field of Search: 52/690, 52/693, 52/481.2, 52/562, 52/566, 52/567, 52/241, 52/425, 52/426, 52/442, 52/427, 52/438, 52/274, 52/293.3, 52/379, 52/694, 52/695, 52/696 , 52/729.1, 52/729.2, 249/34, 249/38, 249/44, 249/45, 249/47, 249/216, 249/218
• US Class Current: 52/426
• CPC Class Codes: E04B 2/8652 with ties located in the joints of the forms

Abstract

A system and apparatus for forming a wall on a footing. U-shaped and H-shaped channels coupled at their sides by rigid links hold foam panels in a desired spaced relationship. The channels and panels are stacked to a desired height, and concrete is poured between the channels and panels where it hardens to form a structural wall. The planar surfaces of the U-shaped and H-shaped channels enable the channels to be extruded, thereby substantially reducing channel production costs. Furthermore, widely available conventional foam panels are used, reducing panel production costs.

Claims

1. A wall system for forming a wall on a footing, comprising:

a plurality of U-shaped elongated members coupled at sides of said U-shaped elongated members by integral substantially rigid links;

a plurality of substantially parallel elongated and planar wall panels laterally spaced by insertion of bottom edges of said wall panels into said U-shaped elongated members;

upper edges of said wall panels inserted into bottom portions of a plurality of H-shaped elongated members coupled at sides of said H-shaped elongated members by integral substantially rigid links;

additional wall panels having bottom edges inserted into top portions of said plurality of H-shaped elongated members; and

upper edges of said additional wall panels inserted into top cap members comprising inverted substantially U-shaped elongated structures extending along substantially the entire length of said wall panels, said top cap members being coupled by integral substantially rigid links, said links leaving sufficient open space between said top cap members to allow liquid building material for the wall to be poured between said top cap members.

2. The system as defined in claim 1, wherein additional said H-shaped elongated members and said wall panels are stacked to form a wall of desired height.

3. The system as defined in claim 1, wherein said H-shaped elongated members comprise plastic material.

4. The system as defined in claim 1, wherein concrete is poured between said top cap members, said parallel wall panels, said H-shaped members and said U-shaped members.

5. The system as defined in claim 1, wherein said H-shaped elongated members comprise extruded plastic material.

6. The system as defined in claim 1, wherein said H-shaped elongated members comprise steel.

7. The system as defined in claim 1, wherein said links prevent compression or expansion of the substantially parallel relationship of said wall panels.

8. A wall system for forming a wall on a footing, comprising:

a plurality of U-shaped elongated members connected at sides of said U-shaped elongated members by integrally formed substantially rigid links;

a plurality of substantially parallel elongated and planar wall panels laterally spaced by insertion of bottom edges of said wall panels into said U-shaped elongated members;

upper edges of said wall panels inserted into bottom portions of a plurality of H-shaped elongated members connected at sides of said H-shaped elongated members by integrally formed substantially rigid links;

additional wall panels having bottom edges inserted into top portions of said plurality of H-shaped elongated members; and

upper edges of said additional wall panels inserted into top cap members comprising inverted substantially U-shaped elongated structures extending along substantially the entire length of said wall panels, said top cap members being connected by integral substantially rigid links disposed along substantially the entire length of said top cap member, said integral links being dimensioned and disposed to block only a small portion of space between said top cap members, thereby allowing large volumes of liquid building material to be poured between said top cap members, said top cap members being dimensioned to fit over said wall panels with sufficient clearance to pivot and slide thereover substantially along a longitudinal axis of each said wall panel to provide a level top cap member configuration in spite of unlevel wall panel configurations to form a level wall, said top cap member comprising material capable of being penetrated by a conventional fastener to allow said top cap member to be held in place coupled to said wall panels to retain said level top cap member configuration.

9. The system as defined in claim 8, wherein additional said H-shaped elongated members and said wall panels are stacked to form a wall of desired height.

10. The system as defined in claim 8, wherein said H-shaped elongated members comprise plastic material.

11. The system as defined in claim 8, wherein said H-shaped elongated members comprise extruded plastic material.

12. The system as defined in claim 8, wherein said H-shaped elongated members comprise steel.

13. The system as defined in claim 8, wherein said links prevent compression or expansion of the substantially parallel relationship of said wall panels.