Compactor with expanding and contracting nozzle

• US 5,611,268 A
• Filed: 06/09/1995
• Issued: 03/18/1997
• Est. Priority Date: 09/26/1992
• Status: Expired due to Term

• Current Assignee: Robin Hamilton
• Original Assignee: Robin Hamilton
• Inventors: Hamilton, Robin
• Primary Examiner(s): GERRITY, STEPHEN FRANCIS
• Application Number:
  US08/406,870
• Time in Patent Office: 648 Days
• Field of Search: 100/145-150, 100/50, 100/52
• US Class Current: 100/50
• CPC Class Codes: B30B 11/225 with adjustable outlet opening
• CPC Class Codes: B30B 11/246 Screw constructions
• CPC Class Codes: B30B 11/248 Means preventing the material from turning with the screw or returning towards the feed hopper
• CPC Class Codes: B30B 9/121 Screw constructions
• CPC Class Codes: B30B 9/18 with means for adjusting the outlet for the solid
• CPC Class Codes: B30B 9/3007 Control arrangements
• CPC Class Codes: B30B 9/3025 Extrusion chambers with adjustable outlet opening
• CPC Class Codes: B30B 9/3089 Extrusion presses

Abstract

A compaction apparatus (2) has a screw conveyor (4) for conveying waste material through a passage (6) and compacting it therein. An exit nozzle (10) is arranged to communicate with the passage (6). The nozzle (10) defines a duct which enlarges and contracts response to increasing and decreasing material pressure, respectively.

Claims

1. A compacting apparatus for compacting material passing therethrough, the material exerting pressure on said apparatus during compaction, said apparatus comprising:

passage means for defining a passageway through which a material to be compacted may be conveyed, said passageway having a longitudinal axis and an outlet end;

screw conveyor means at least in part longitudinally disposed within said passageway for conveying material through said passageway at least in a downstream direction toward said outlet end, said conveyor means and said passage means cooperating to compact material passing through said passageway; and

nozzle means disposed downstream of said passage means for defining a duct which is in communication with said outlet end of said passageway to allow the material passing through said passageway to exit said outlet end of said passageway and enter said duct defined by said nozzle means, at least a portion of said duct enlarging in response to increasing pressure and contracting in response to decreasing pressure exerted by the material during conveyance through said duct, said nozzle comprising;

inner and outer members, each of said members being coaxially disposed about said longitudinal axis adjacent said outlet end of said passage means and including a plurality of longitudinally extending fingers which terminate at free ends thereof, said fingers of each of members being at least in part radially movable with respect to said axis and arranged such that each pair of adjacent fingers defines a gap therebetween when said nozzle means is in a first position and such that said fingers move relative to one another as said duct enlarges or contracts, said inner member being arranged within said outer member such that said fingers of said members cooperate to define said duct.

2. An apparatus as recited in claim 1, wherein said free ends of said outer member fingers longitudinally extend downstream of said free ends of said inner member fingers.

3. An apparatus as recited in claim 1, further comprising at least one spring, circumferentially disposed about at least a portion of said outer member, said spring urging said fingers of said members radially inwardly.

4. An apparatus as recited in claim 1, further comprising at least one elastic tensioning band disposed about said outer member, said band longitudinally extending along at least a portion of said outer member and urging said fingers of said members radially inwardly.

5. An apparatus as recited in claim 1, further comprising a length of material, said material being wound about said outer member, longitudinally extending along at least a portion of said outer member and urging said fingers of said members radially inwardly.

6. An apparatus as recited in claim 1, further comprising an elastic sleeve disposed about said outer member, longitudinally extending along at least a portion of said outer member and urging said fingers of said members radially inwardly.

7. An apparatus as recited in claim 1, further comprising:

resilient means for urging said fingers of said members radially inwardly, said resilient means being disposed on said nozzle means; and

means for retaining said resilient means on said nozzle means.

8. An apparatus as recited in claim 1, wherein said screw conveyor has an inlet end region disposed longitudinally opposite to said outlet end of said passageway, and wherein said apparatus further comprises:

means for rotating said screw conveyor about said longitudinal axis in either a first direction, wherein the material in said passageway is compacted and conveyed in said downstream direction, or a second direction which is opposite to said first direction, wherein the material in said passageway is conveyed in an upstream direction;

sensing means for sensing a jammed condition of said conveyor, said jammed condition occurring when the material passing through said passageway prevents said conveyor from further rotation in said first direction; and

a back chamber disposed at said inlet end of said conveyor, said back chamber receiving the jamming material, after said sensing means has sensed said jammed condition and said conveyor has been rotated in said second direction until the jamming material has been conveyed in said upstream direction to said inlet end of said conveyor.

9. An apparatus as recited in claim 1, wherein said passage means includes a tapering region which tapers radially inwardly in said downstream direction, wherein said apparatus further comprises:

rotation means for rotating said screw conveyor about said longitudinal axis in either a first compacting and conveying direction, or a second conveying direction which is opposite to said first direction;

means for sensing a jammed condition of said conveyor, said jammed condition occurring when the material passing through said passageway prevents further rotation of said conveyor in said first direction; and

rib means for reducing rotational movement of the material passing through said passageway when said conveyor is rotated in either of said first or second directions, said rib means being disposed in at least said tapered region of said passage means;

said rotation means normally rotating said conveyor in said first direction, said rotation means rotating said conveyor in said second direction through at least a portion of one revolution upon said sensing means sensing said jammed condition, said rotation means thereafter rotating said conveyor in said first direction.

10. An apparatus as recited in claim 1, wherein said passage means includes a base region longitudinally extending from said outlet end in an upstream direction which is opposite to said downstream direction, and wherein said apparatus further comprises means for maintaining a maximum fluid level in said base region of said passage means.

11. An apparatus as recited in claim 1, wherein said duct only enlarges or contracts over a portion thereof which longitudinally extends less than substantially the entire length of said duct.

12. An apparatus as recited in claim 1, wherein said nozzle means tapers radially inwardly in said downstream direction over at least a portion thereof which longitudinally extends less than substantially the entire length of said nozzle means.

13. An apparatus as recited in claim 1, wherein said duct defined by said fingers has a volume which varies between minimum and maximum volumes, and wherein said nozzle means is at least partially formed of a resilient material which causes said nozzle means to be biased toward a second position wherein said duct contracts to said minimum volume.

14. An apparatus as recited in claim 1, wherein said duct defined by said fingers has a volume which varies between minimum and maximum volumes, wherein said nozzle means tapers radially inwardly in said downstream direction over a portion thereof which longitudinally extends over substantially the entire length of said nozzle means, and wherein there are no gaps between said adjacent pairs of fingers of said members and said duct contracts to said minimum volume, when said nozzle means is in a second position.

15. An apparatus as recited in claim 1, wherein said members are arranged such that each finger of one of said members overlaps one of said gaps defined between said adjacent pairs of fingers of the other of said members when said nozzle means is in said first position.

16. An apparatus as recited in claim 1, wherein each of said fingers of said members is flexible over a portion thereof which longitudinally extends over substantially the entire length of said finger.

17. An apparatus as recited in claim 1 further comprising resilient biasing means disposed about said nozzle means, wherein said duct defined by said fingers has a volume which varies between minimum and maximum volumes, and wherein said resilient biasing means urges said nozzle means toward a second position wherein said duct contracts to said minimum volume.

18. An apparatus as recited in claim 1, wherein said screw conveyor has a longitudinally extending shank and a flight with a non-uniform thickness, said thickness of said flight being directly related to the magnitude of the pressure exerted by the material passing through said passageway during compaction.

19. An apparatus as recited in claim 1, wherein said screw conveyor has an inlet end at one end thereof, an outlet end at an opposite end thereof, and an axial shank longitudinally extending from said outlet end of said conveyor, said conveyor being rotatably supported at said inlet end whereby said outlet end of said conveyor may move transversely to said longitudinal axis of said passage means and whereby said shank is surrounded by an annulus of previously compacted material which provides a bearing support therefor.