Uninterruptible power system

• US 5,612,580 A
• Filed: 10/10/1995
• Issued: 03/18/1997
• Est. Priority Date: 10/10/1995
• Status: Expired due to Term

• Current Assignee: Northrop Grumman Systems Corporation (Northrop Grumman Corporation)
• Original Assignee: Northrop Grumman Corporation
• Inventors: Novitskey, Regis E., Massatti, Roland K., Janonis, Vytautas F.
• Primary Examiner(s): Shoop, Jr., William M.
• Assistant Examiner(s): LOCKETT, KIMBERLY R
• Application Number:
  US08/541,442
• Time in Patent Office: 525 Days
• Field of Search: 307/64, 307/65, 307/66, 363/101
• US Class Current: 307/64
• CPC Class Codes: H02J 9/062 for AC powered loads

Abstract

An uninterruptible power supply for providing continuous power from a power source line to a load is provided. In particular, the uninterruptible power supply may either operate in an "Off-Line" mode or one of two "On-Line" modes. The uninterruptible power supply operates in the "Off-Line" mode when the power source line voltage is above a first threshold value. The uninterruptible power supply routes power from the power source line to the load in the "Off-Line" mode. The uninterruptible power supply operates in a first "On-Line" mode when the power source line voltage drops below a first threshold value but exceeds a second threshold voltage, or the frequency of the power source line exceeds a predetermined range. The uninterruptible power supply boosts the power source line voltage in the first "On-Line" mode of operation and applies the boosted signal to the load. The uninterruptible power supply operates in a second "On-Line" mode of operation when the voltage of the power source line voltage drops below a second threshold value or exceeds a third threshold value. The uninterruptible power supply routes reserve power from an energy storage device to the load in the second "On-Line" mode of operation.

Claims

1. An uninterruptible power supply to provide AC electrical power from a power source line to a load, comprising:

a. a line booster circuit coupled to the power source line in a first on-line mode of operation to increase the voltage supplied to the load from the power source line in response to the voltage of the power source line dropping below a first voltage threshold value while being above a second threshold value or deviating from a specified frequency range;

said booster circuit including, (i) a first converter coupled to the power source line to rectify a line AC signal and generate a DC signal, (ii) a second converter coupled to the first converter to increase the voltage of said DC signal generated by said first converter in said first on-line mode of operation and coupled to an internal DC energy storage device providing another DC signal in a second on-line mode of operation, and (iii) an inverter coupled to the second converter to convert the DC signals from said first converter and said internal DC energy storage device to a load AC signal;

b. an internal supply circuit including said internal DC energy storage device to supply reserve power to the load in said second on-line mode of operation in response to the voltage of the power source line dropping below said second threshold value or exceeding a third threshold;

c. a transfer switch to selectively connect said power source line, said line booster circuit, and said internal supply circuit to the load;

d. a system switch to selectively connect the power source line to said line booster circuit and said transfer switch;

e. a main bypass switch to selectively connect the power source line and said transfer switch to the load;

f. a contactor interposed between said first converter and said DC energy storage device to selectively isolate said energy storage device from said first converter; and

g. a processor for monitoring and controlling the power supply and being operable;

(1) to configure said system switch, said transfer switch, and said main bypass switch to pass AC power directly from said power source line to said load in an off-line mode of operation, (2) to close said system switch to apply AC power from said power source to said line booster circuit and to configure said transfer switch to route AC power only from said inverter to said load in said first on-line mode of operation, and (3) to open said system switch to isolate AC power from the power source line, shut down said first converter and apply DC power from said DC energy storage device to said second converter through said contactor and configure said transfer switch so as to apply AC power only from said inverter to the main bypass switch in said second on-line mode of operation.

2. The uninterruptible power supply of claim 1 further comprising a line condition sensor coupled to the power source line to monitor the quality of the power from the power source line.

3. The uninterruptible power supply of claim 1 further comprising a control panel connected to said processor to provide communication with a user.

4. The uninterruptible power supply of claim 1 wherein the first converter charges the energy storage device in response to the voltage of the power source line exceeding the second threshold value.

5. The uninterruptible power supply of claim 1 further comprising an energy storage device sensor coupled to the energy storage device to monitor the reserve power therein.

10. The uninterruptible power supply of claim 1 and further comprising a filter circuit coupled between the power line and said system switch to provide resistance to frequency disturbances associated with electromagnetic interferences and radio frequency interference.

11. The uninterruptible power supply of claim 1 and further comprising a filter circuit coupled between said inverter and said transfer switch to provide interference filtering of said load AC signal from said inverter and said second converter during said first and second on-line mode of operation.

6. A method of providing continuous electrical power from an AC power source line to a load, comprising the steps of:

a. monitoring a line AC signal from the power source line;

b. supplying power directly from said AC power source line to said load in an off-line mode when the amplitude of the AC line signal is above a first threshold value;

c. increasing the amplitude of said AC line signal in response to the voltage of the AC line signal dropping below said first threshold value while being above a second threshold value or exceeding a predetermined range of frequency deviation by converting said AC line signal to a first DC voltage signal of a relatively low value, converting the first DC voltage to a second DC voltage signal having a relatively high value, inverting the second DC voltage signal to a load AD signal, and then supplying said load AC signal to the load in a first on-line mode; and

d. generating and applying AC power to the load in response to the voltage of the line AC signal dropping below said second threshold value or exceeding a third threshold value by converting a third DC voltage signal supplied from an internal energy storage device to a said second DC voltage signal, inverting the second DC voltage signal to a load AC signal and then supplying said load AC signal to the load in a second on-line mode.

7. The method of claim 6 wherein the internal source comprises a DC energy storage device.

8. The method of claim 7 further comprising the step of monitoring the energy storage device.

9. The method of claim 8 wherein the steps of monitoring of the line AC signal and monitoring of the energy storage device are performed by a processor.