Toner storage unit, residual toner collect unit, toner container with these units and image forming apparatus with such toner container

• US 5,614,996 A
• Filed: 02/28/1995
• Issued: 03/25/1997
• Est. Priority Date: 03/03/1994
• Status: Expired due to Fees

• Current Assignee: Kyocera Corporation
• Original Assignee: Kyocera Corporation
• Inventors: Tanda, Tetuo
• Primary Examiner(s): Pendegrass, Joan H.
• Application Number:
  US08/396,409
• Time in Patent Office: 756 Days
• Field of Search: 355/200, 355/210, 355/245, 355/260, 222/DIG. 1, 141/363, 141/364
• US Class Current: 399/120
• CPC Class Codes: G03G 15/0855 the concentration being measured by optical means
• CPC Class Codes: G03G 15/0865 Arrangements for supplying new developer
• CPC Class Codes: G03G 15/0868 Toner cartridges fulfilling a continuous function within the electrographic apparatus during the use of the supplied developer material, e.g. toner discharge on demand, storing residual toner, acting as an active closure for the developer replenishing opening
• CPC Class Codes: G03G 15/0875 cartridges having a box like shape
• CPC Class Codes: G03G 15/0886 by mechanical means, e.g. shutter, plug
• CPC Class Codes: G03G 21/12 Toner waste containers
• CPC Class Codes: G03G 2215/068 having a box like shape
• CPC Class Codes: G03G 2215/0685 fulfilling a continuous function within the electrographic apparatus during the use of the supplied developer material, e.g. toner discharge on demand, storing residual toner, not acting as a passive closure for the developer replenishing opening
• CPC Class Codes: G03G 2215/085 Stirring member in developer container
• CPC Class Codes: Y10S 222/01 Xerography

Abstract

A toner container comprises a toner storage section for providing a developer unit with a supply of toner, and a residual toner collect section integrally formed with the toner storage section and adapted to collect residual toner after an image has been developed. The present invention is intended to facilitate positioning, loading and unloading of the toner container, and also enable the toner to be smoothly supplied without being scattered from the toner container.

The toner storage section includes a longitudinally extending rotary shaft and a resiliently deformable blade mounted to the rotary shaft. The toner storage section has a bottom, a first side wall, and the other or second side wall. A portion of the blade at a location corresponding to the first side wall is curved larger than a portion of the blade at a location corresponding to the second side wall. Alternatively, a portion of the blade at a location corresponding to the second side wall is curved gradually larger toward a portion of the blade at a location corresponding to the bottom.

The toner storage section has an inclined side wall, and the residual toner collect section has an inclined side wall The side walls of the toner storage section and the residual toner collect section are substantially parallel to the direction in which the toner container is loaded and unloaded.

Claims

1. An image forming apparatus, comprising:

a machine body with a developer unit and associated toner receiving section, and

a toner storage unit adapted to be loaded to and unloaded from the machine body in a predetermined direction,

said toner storage unit including a wall, a toner supply opening defined in said wall, and a first shutter member movably mounted onto said wall and adapted to open and close said toner supply opening,

said machine body including a corresponding wall, a toner receiving opening defined in said wall, and a second shutter member movably mounted onto said wall and adapted to open and close said toner receiving opening, and

said first and second shutter members including respective engagement portions, said engagement portion of one of said shutter members being engaged with the engagement portion of the other shutter member so as to cooperatively open said toner supply opening and said toner receiving opening as said toner storage unit is loaded to said machine body in the predetermined direction.

2. The image forming apparatus according to claim 1, further including

a resilient member associated with said second shutter member and adapted to urge said second shutter member in such a direction as to close said toner receiving opening, and

a holding member for fixing said toner storage unit in a predetermined position when said toner storage unit has been loaded to said machine body, said holding member having a holding surface oriented to face against the bias of said resilient member.

3. The image forming apparatus according to claim 1, wherein said second shutter member is slightly pivotable in a plane parallel to said toner receiving opening.

4. The image forming apparatus of claim 1, wherein the toner storage unit comprises a locking member mounted on a guide and adapted to lock said first shutter member in its closed position, and

said machine body including a release member, said locking member being engaged with said release member when the toner storage unit is loaded to said machine body,

whereby said locking member is released to cause said first shutter member to move to its open position.

5. The image forming apparatus according to claim 4, further including an engagement member provided on the wall of said developer unit and engageable with said first shutter member in its open position, said engagement member being adapted to move said first shutter member toward its closed position when said toner storage unit is removed from said machine body, while said engagement member and said first shutter member are engaged with each other, said engagement member being disengaged from said first shutter member after or simultaneously when said first shutter member is locked by said locking member.

6. An image forming apparatus comprising a machine body with a developer unit and associated toner receiving section, and a toner storage unit adapted to be loaded to and unloaded from the machine body in a predetermined direction,

the toner storage unit including a wall, a toner supply opening defined in the wall, a shutter member mounted onto the wall and adapted to open and close the toner supply opening, and a locking member mounted on a guide and adapted to lock the shutter member in its closed position, and

the machine body including a release member,

the locking member being engaged with the release member when the toner storage unit is loaded to the machine body, whereby the locking member is released to cause the shutter member to move to its open position,

further including an engagement member provided on the wall of the developer unit and engageable with the shutter member in its open position, the engagement member being adapted to move the shutter member toward its closed position when the toner storage unit is removed from the machine body, while the engagement member and the shutter member are engaged with each other, the engagement member being disengaged from the shutter member after or simultaneously when the shutter member is locked by the locking member, wherein said engagement member comprises an engagement pawl and associated elements which are pivotable away from said shutter member of the machine body.

7. An image forming apparatus comprising a machine body with a developer unit and associated toner receiving section, and a toner storage unit adapted to be loaded to and unloaded from the machine body in a predetermined direction,

said machine body including a swing plate, and a toner receiving opening defined in said swing plate and adapted to receive toner from said toner storage unit,

said machine body further including a toner receiving opening,

said swing plate being mounted to said toner receiving opening of said machine body and laterally pivotable with respect to said toner receiving opening of said machine body and in a direction transverse to the direction in which said toner storage unit is loaded.

8. An image forming apparatus comprising a machine body with a developer unit and associated toner receiving section, and a toner storage unit adapted to be loaded to and unloaded from the machine body in a predetermined direction,

said machine body including a toner receiving opening and a swing plate pivotable toward and away from said toner receiving opening, said swing plate including a toner receiving opening through which toner is supplied from said toner storage unit,

said toner storage unit including a restriction guide groove, and said swing plate including a guide wall engaged with said restriction guide groove, said swing plate being mounted to said toner receiving opening of said machine body in such a manner that said guide wall is upwardly inclined at an angle greater than that of a wall in which said toner receiving opening of said machine body is defined.

9. An image forming apparatus comprising a toner container including a toner storage section, and a residual toner collect section defined at one longitudinal end of said toner storage section by a partition wall, and a machine body including a toner receiving section, said toner container being loaded to and unloaded from said toner receiving section in the transverse direction of said toner container,

said toner storage section having a downwardly inclined side wall in which a toner supply opening is defined, said downwardly inclined side wall being substantially flat and inclined downwardly toward its bottom,

said residual toner collect section having an upwardly inclined side wall in which a toner collect opening is defined, said upwardly inclined side wall being substantially flat and inclined outwardly from its top, said side walls extending substantially parallel to each other in the direction in which said toner container is loaded and unloaded.

10. An image forming apparatus according to claim 9, wherein said toner container includes a position restriction guide at a predetermined location, said position restriction guide extending parallel to the direction in which said toner container is loaded to the machine body, and said machine body includes a restriction guide which is engaged with and disengaged from said position restriction guide.

11. An image forming apparatus according to claim 9, further including a shutter member mounted to said downwardly inclined side wall and adapted to open and close said toner supply opening, said shutter member having an engagement portion, and said machine body having an engagement portion, wherein said engagement portion of said shutter member is engaged with said engagement portion of said machine body so as to move said shutter member to its open position when said toner container is loaded to said machine body.

12. A toner container comprising a toner storage section and a residual toner collect section defined at one longitudinal end of said toner storage section by a partition wall,

a rotary shaft located within said toner storage section and said residual toner collect section and extending through said partition wall, an elastically deformable blade mounted to said rotary shaft, said blade being curved with a predetermined radius of curvature such that said blade is frictionally slid on the inner surface of said toner storage section and said residual toner collect section, and a sealing member providing a seal between the upper surface of said partition wall and a cap, said sealing member having a portion depending from the upper surface of said partition wall and terminating at said rotary shaft and serving as a seal for said rotary shaft.

13. A toner container according to claim 12, wherein said blade is absent at least in the lower portion of said residual toner collect section adjacent to said partition wall, whereby residual toner is conveyed toward said partition wall as said blade located in the lower portion of said residual toner collect section is rotated.

14. A toner container according to claim 12, wherein said toner container comprises a body in which a toner storage section and a residual toner collect section are defined and divided by a partition wall, and a cap adapted to cover said body,

further including a resilient cushion member disposed to provide a seal between said body and said cap.

15. A toner container according to claim 12, wherein said toner container comprises a body in which a toner storage section and a residual toner collect section are defined and divided by a partition wall, and a cap adapted to cover said body, said body and said cap being made of synthetic resin with calcium carbonate.

16. A toner container comprising a toner storage section and a residual toner collect section defined at one longitudinal end of said toner storage section by a partition wall,

a rotary shaft located within said toner storage section and said residual toner collect section and extending through said partition wall,

an elastically deformable blade mounted to said rotary shaft, said blade being curved with a predetermined radius of curvature such that said blade is frictionally slid on the inner surface of said toner storage section and said residual toner collect section, and

a thin layer including a central opening through which said rotary shaft extends, said thin layer being attached to said partition wall in coaxial relation to said rotary shaft, and said central opening having an inner edge sealingly pressed against the outer surface of said rotary shaft

said thin layer serving as a seal for said rotary shaft.