Transient over voltage protection circuit for electrical power converters

• US 5,615,097 A
• Filed: 09/20/1994
• Issued: 03/25/1997
• Est. Priority Date: 09/20/1994
• Status: Expired due to Term

• Current Assignee: Astec International Limited (Emerson Electric Company)
• Original Assignee: Astec International Limited (Emerson Electric Company)
• Inventors: Cross, David A.
• Primary Examiner(s): NGUYEN, MATTHEW VAN
• Application Number:
  US08/309,074
• Time in Patent Office: 917 Days
• Field of Search: 363/52, 363/53, 363/55, 363/56, 363/78, 363/84, 361/18, 361/86, 361/91, 361/111, 361/118
• US Class Current: 363/84
• CPC Class Codes: H02H 7/1252 responsive to overvoltage in input or output, e.g. by load dump

Abstract

A transient voltage protection circuit includes a normally closed switch connected between a rectifier circuit and a DC to DC converter. This switch is caused to switch to a current limit state when the voltage input to the DC to DC converter exceeds a first predetermined value, thereby protecting the DC to DC converter from voltages that exceed the converter'"'"'s operational limits. The switch is returned to its normally closed state when the voltage input to the converter drops below a second predetermined lower value. A capacitor connected across the input terminals of the converter is charged up when the switch is closed and functions to supply power to the DC to DC converter when the switch is in its current limit state. The current limit state of the switch comprises the periodic switching of said switch between a normally closed state and an open state, said switch being caused to open when the voltage across said capacitor reaches said first predetermined value and to close when the voltage across the capacitor drops to said second predetermined lower value.

Claims

1. In an electrical power converter having a rectifier means for converting an input AC voltage to an unregulated DC intermediate voltage, said intermediate voltage appearing on first and second output terminals of said rectifier means, and a DC-to-DC converter for converting said unregulated DC intermediate voltage into one or more regulated output DC voltages, including first and second input terminals, a transient overvoltage protection circuit comprising:

a first switch connected in series between one of said first and second output terminals of said rectifier means and a corresponding one of said first and second input terminals of said converter, said first switch being in a normally closed state so as to create a conductive path between said respective output and input terminals;

means for electrically coupling the other of said first and second output terminals to the other of said first and second input terminals;

a capacitor connected between said first and second input terminals of said converter;

means for detecting when the voltage across said capacitor exceeds a first predetermined value and for causing said first switch to switch to a current limit state in response thereto, wherein said current limit state comprises the periodic switching of said first switch between a normally closed state and an open state, said first switch being caused to open when the voltage across said capacitor reaches said first predetermined value and to close when the voltage across said capacitor drops to a second predetermined value; and

means for maintaining said first switch in said current limit state until the voltage across said capacitor drops below said second predetermined value.

2. The transient voltage protection circuit of claim 1 wherein the rate of said periodic switching is a function of the rate at which said capacitor charges and discharges.

3. The transient voltage protection circuit of claim 1 wherein said means for detecting when the voltage across said capacitor exceeds said first predetermined value comprises a voltage sensing chain including a plurality of resistors connected in parallel across said capacitor, a comparator, and a fixed voltage reference, said comparator detecting when a bias voltage generated by said voltage sensing chain exceeds said voltage reference and for outputting a signal in response thereto, said means for causing said first switch to switch to said current limit state comprising a second switch, said second switch being in a normally open state and being responsive to the output signal of said comparator to switch to a closed state to cause said first switch to switch to said current limit state.

4. The transient voltage protection circuit of claim 3 wherein said means for maintaining said first switch in said current limit state comprises hysteresis means for causing said comparator to reduce the level of bias voltage coupled to said comparator, said comparator acting response thereto to continue to output a signal and maintain said second switch in said closed state until the capacitor voltage drops below said second predetermined value.

5. The transient voltage protection circuit of claim 4 wherein said first switch comprises a first transistor and a phototransistor, said first transistor having a source terminal and a drain terminal coupled between said respective output and input terminals and having a gate terminal for controlling the amount of current passing therebetween, said phototransistor coupled across said gate and source terminals, and further wherein said second switch comprises a second transistor, a photodiode, and an auxiliary voltage source for supplying power to said photodiode, wherein said second transistor generates a ground reference for said photodiode when said second switch closes, which in turn generates photons, said phototransistor being responsive to said photons to cause a short circuit across said gate and source terminals.

6. The transient voltage protection circuit of claim 5 wherein said hysteresis means comprises a third transistor responsive to said second transistor.

7. The transient voltage protection circuit of claim 1 further comprising

current detect means for detecting the amount of current being coupled from said rectifier means to said capacitor;

and

a current limiting circuit for limiting the amount of current conducted by said first switch as a function of the current detected by said current detect means.

8. The transient voltage protection circuit of claim 7 wherein said current detect means comprises a current limit resistor connected in series between said one of said first and second output terminals of said rectifier means and said source terminal of said first switch.

9. The transient voltage protection circuit of claim 8 wherein said current limiting circuit comprises a fourth transistor having a collector coupled to said gate terminal of said first transistor, an emitter terminal coupled to said output terminal through a first resistor, and a base terminal coupled to said source terminal of said first transistor through a second resistor, wherein the output of said collector of said fourth transistor controls the voltage across said gate and source terminals of said first transistor as a function of the voltage appearing across said current limit resistor, thereby limiting the amount of current passing through said first transistor.

10. The transient voltage protection circuit of claim 1 further comprising a second capacitor connected across said first and second output terminals of said rectifier means for absorbing transient voltage surges generated by said rectifier means.

11. In an electrical power converter having a rectifier means for converting an input AC voltage to a DC intermediate voltage, said intermediate voltage appearing on first and second output terminals of said rectifier means, and a DC-to-DC converter for converting said unregulated DC intermediate voltage into one or more regulated output DC voltages, including first and second input terminals, a transient overvoltage protection circuit comprising:

a first switch connected in series between one of said first and second output terminals of said rectifier means and a corresponding one of said first and second input terminals of said converter, said first switch being in a normally closed state so as to create a conductive path between said respective output and input terminals;

means for electrically coupling the other of said first and second output terminals to the other of said first and second input terminals;

a capacitor connected between said first and second input terminals of said converter;

means for detecting when the voltage across said capacitor exceeds a first predetermined value;

a second switch being in a normally opened state and being responsive to said means for detecting, said second switch being caused to close upon the detection of a voltage across said capacitor which exceeds said first predetermined value, the closure of said second switch causing said first switch to switch to a current limit state wherein said first switch opens and closes at a periodic rate wherein said periodic rate is a function of the rate at which said capacitor charges and discharges; and

means for maintaining said first switch in said current limit state until the voltage across said capacitor drops below a second predetermined value.

12. The transient voltage protection circuit of claim 11 further comprising

current detect means for detecting the amount of current being coupled from said rectifier means to said capacitor;

and

a current limiting circuit for limiting the amount of current conducted by said first switch when in said current limit state as a function of the current detected by said current detect means.

13. The transient voltage protection circuit of claim 11 further comprising a second capacitor connected across said first and second output terminals of said rectifier means for absorbing transient voltage surges generated by said rectifier means.

14. In an electrical power converter having a rectifier means for converting an input AC voltage to an intermediate DC voltage, said intermediate DC voltage appearing on first and second output terminals of said rectifier means, and a DC-to-DC converter for converting said intermediate DC voltage into one or more regulated output DC voltages, including first and second input terminals, a transient overvoltage protection circuit comprising:

a current limit means connected in series between said first output terminal of said rectifier means and said first input terminal of said converter creating a conductive path between said respective output and input terminals, said current limit means being in a fully conductive state upon normal operation of said electrical power converter;

means for electrically coupling said second output terminal to said second input terminal;

a capacitor connected between said first and second input terminals of said converter; and

overvoltage detection means for detecting when the voltage across said capacitor exceeds a maximum voltage level, said current limit means being responsive thereto to switch to a partially conductive state to limit the amount of current in said conductive path to below a maximum current value, said current limit means remaining in said partially conductive state until the voltage across said capacitor returns to a normal voltage level.

15. The transient protection circuit of claim 14 wherein said current limit means periodically switches between a conducting mode and a non-conducting mode when in said partially conductive state wherein the rate at which said current limit means periodically switches is a function of the rate at which said capacitor charges to a first predetermined voltage level and discharges to a second predetermined voltage level.

16. The transient protection circuit of claim 14 further comprising:

current detection means connected in series between said first output terminal of said rectifier means and said current limit means for detecting the amount of current provided by said rectifier, and

current control means connected between said current detection means and said current limit means for controlling the amount of current conducted in said conductive path when said current limit means is in said fully conductive state or in said conducting mode of said partially conductive state, wherein the amount of current conducted in said conductive path is a function of the amount of current detected by said current detection means.

17. The transient protection circuit of claim 16 wherein said current detection means comprises a resistor connected in series between said one of said first and second output terminals of said rectifier means and said current limit means.

18. The transient protection circuit of claim 14 further comprising a second capacitor connected between said first and second output terminals of said rectifier for absorbing transient voltage surges generated by said rectifier means.