Method and apparatus for charging lead acid batteries

• US 5,617,005 A
• Filed: 08/04/1994
• Issued: 04/01/1997
• Est. Priority Date: 08/04/1994
• Status: Expired due to Fees

• Current Assignee: Fon R. Brown Jr, Robert C. Nelson
• Original Assignee: Fon R. Brown Jr, Robert C. Nelson
• Inventors: Nelson, Robert C., Brown, Fon R. Jr.
• Primary Examiner(s): Tso, Edward H.
• Application Number:
  US08/285,831
• Time in Patent Office: 971 Days
• Field of Search: 320/4, 320/14, 320/21, 320/23, 320/30, 320/39, 320/40, 320/48, 320/31
• US Class Current: 320/132
• CPC Class Codes: H02J 7/00711 with introduction of pulses during the charging process

Abstract

Battery charger apparatus and method includes a clock to provide timing information and logic to control the charging time of a battery being charged. The logic also controls a discharge time period in which the battery being charged is discharged for a relatively short period of time. After the discharge time, the voltage across the battery terminals is sensed by the logic to determine the state of the charge of the battery. The pulsing of the battery, in which the charging times and discharging times are alternated, and then the sensing of the battery voltage, is controlled by the logic to provide the charging of a battery in the shortest possible time period.

Claims

1. A method for pulse charging a lead acid battery comprising in combination the steps of:

1) providing dc voltage for charging the battery;

2) pulsing the dc voltage for a predetermined period of time to charge the battery;

3) discharging the battery after a charging pulse;

4) sensing the voltage across the battery after discharging the battery by taking two samples of the battery voltage after discharging the battery;

5) comparing the sensed voltage to a predetermined value to determine the charge state of the battery; and

6) repeating steps 1 through 5 until the sensed voltage indicates that the desired charge state of the battery has been reached.

2. The method of claim 1 in which the step of providing dc voltage includes the step of providing rectified dc voltage.

3. The method of claim 2 in which the step of providing rectified dc voltage includes the step of providing full wave rectified dc voltage.

4. The method of claim 1 in which the step of discharging the battery includes the step of placing a load across the battery for a predetermined discharge time period.

5. The method of claim 4 in which the step of sensing the voltage across the battery includes the steps of taking a first sample of the battery voltage immediately after the predetermined discharge time period and taking a second sample of the battery voltage at another predetermined time after taking the first sample.

6. The method of claim 5 in which the step of comparing the sensed voltage to a predetermined value includes the step of calculating an asymptotic value from the sensed voltage.

7. The method of claim 1 in which the step of discharging the battery includes the step of discharging the battery for a predetermined time period.

8. The method of claim 7 in which the step of discharging the battery for a predetermined time period includes the step of calculating the predetermined time period by considering battery internal resistance, intrinsic capacitance of battery plates, and load required for electrolyte shock.

9. The method of claim 6 in which the step of comparing the sensed voltage to a predetermined value further includes the step of comparing the calculated asymptotic value to a known asymptotic value for a fully charged battery.

10. The method of claim 9 which further includes the steps of discharging the battery after the asymptotic value of a fully charged battery has been sensed, and sensing the battery voltage after discharging the battery, calculating again the asymptotic value from the sensed voltage, comparing the asymptotic voltage to the known asymptotic value of a fully charged battery, and repeating these steps until the calculated asymptotic value decreases below the known asymptotic value for a fully charged battery.

11. The method of claim 10 which further includes the step of again providing a charging pulse for the battery to return the battery to its fully charged state.

12. The method of claim 1 which further includes the step of providing a clock for timing the charging, discharging, and sensing steps.

13. A method for pulse charging a lead acid battery comprising in combination the steps of:

1) providing rectified dc voltage for charging the battery;

2) pulsing the rectified dc voltage for a predetermined period of time to charge the battery;

3) discharging the battery after a charging pulse;

4) sensing the voltage of the battery after discharging the battery by sampling the battery voltage a plurality of times after discharging the battery;

5) comparing the sensed voltage to a predetermined value to determine the charge state of the battery; and

6) repeating steps 1 through 5 until the sensed voltage indicates that the desired charge state of the battery has been reached.

14. The apparatus of claim 13 in which the step of sensing the voltage of the battery includes the step of sensing the battery voltage twice after discharging the battery.

15. The apparatus of claim 14 in which the step of sensing the voltage of the battery includes the step of waiting a predetermined time between the first and second sensings of the battery voltage.