Stud sensor with over-stud miscalibration via circuit which stores an initial calibration density, compares that to a current test density and outputs result via indicator

• US 5,619,128 A
• Filed: 09/08/1994
• Issued: 04/08/1997
• Est. Priority Date: 08/14/1992
• Status: Expired due to Term

• Current Assignee: Zircon Corporation
• Original Assignee: Zircon Corporation
• Inventors: Heger, Charles E.
• Primary Examiner(s): O'Shea, Sandra L.
• Assistant Examiner(s): Phillips, Roger
• Application Number:
  US08/303,268
• Time in Patent Office: 943 Days
• Field of Search: 324/66, 324/67, 324/326-329, 324/601, 324/658, 324/662, 324/663, 324/671, 324/672, 324/676, 324/686, 324/690, 334/202, 334/228, 364/571.01
• US Class Current: 324/67
• CPC Class Codes: G01B 7/003 for measuring position, not involving coordinate determination coordinate measuring G01B7/004
• CPC Class Codes: G01V 13/00 Manufacturing, calibrating, cleaning, or repairing instruments or devices covered by groups G01V1/00 – G01V11/00
• CPC Class Codes: G01V 3/088 operating with electric fields G01V3/082 takes precedence
• CPC Class Codes: G01V 3/15 specially adapted for use during transport, e.g. by a person, vehicle or boat

Abstract

A dual sensitivity stud sensor senses studs through both thick and thin surfaces. Studs are sensed by detecting a change in the capacitive loading of plates as they are moved along a surface and into proximity with a stud. The sensor informs the operator when the sensor has (incorrectly) been calibrated over a stud. The sensor also informs the operator if the sensor is placed against a surface either too thick or too thin for stud detection. Through use of a digital register, the sensor remains calibrated indefinitely while the sensor is powered on.

Claims

1. A method for determining miscalibration of a stud sensing device for finding a location of a stud positioned behind a surface, comprising the steps of:

placing the stud sensing device in a calibration mode;

attempting to calibrate the stud sensing device by holding it at a first location on the surface in the calibration mode;

moving the stud sensing device to a second location on the surface;

placing the stud sensing device in an operating mode;

determining in the stud sensing device if said calibration attempt has occurred when the stud sensing device was located over a stud by comparing a density sensed at the first location in the calibration mode to a density sensed at the second location in the operating mode; and

indicating that the calibration attempt has occurred over a stud when the sensed density at the second location in the operating mode is less than that sensed at the first location in the calibration mode.

2. The method of claim 1, further comprising, before the step of attempting to calibrate;

setting the stud sensing device to one of a formal sensitivity mode or a high sensitivity mode.

3. The method of claim 1, wherein the step of attempting to calibrate includes:

providing an analog signal that nulls an output signal of a sensor portion of the stud sensing device; and

storing a digital representative of the analog signal in the stud sensing device.

4. The method of claim 1, wherein the step of indicating includes providing both an audible and visible indication.

5. The method of claim 1, wherein the step of indicating include providing an indication of a need to recalibrate the stud sensing device.

6. A stud sensing device capable of providing an indication of when it has erroneously been calibrated at a location over a stud, comprising;

a sensor adapted to be applied to a surface, thereby determining a density behind the surface;

a calibration circuit operationally connected to the sensor for providing to the sensor a signal of the sensor in a calibration mode of the stud sensing device; and

indicator circuitry for comparing a determined density in the calibration mode to a determined density in an operating mode of the stud sensing device, and indicating a miscalibration when the determined density in the calibration mode is greater than that in the operating mode.

7. A method for determining miscalibration of a stud sensing device for finding a location of a stud positioned behind a surface, comprising the steps of:

attempting to calibrate the stud sensing device by holding it at a first location on the surface;

moving the stud sensing device to a second location on the surface;

determining in the stud sensing device if said calibration attempt has occurred when the stud sensing device was located over a stud by comparing a density sensed at the first location to a density sensed at the second location; and

indicating that the calibration attempt has occurred over a stud when the sensed density at the second location is less than that sensed at the first location;

wherein the step of attempting to calibrate includes;

providing an analog signal that nulls an output signal of a sensor portion of the stud sensing device; and

storing a digital representative of the analog signal in the stud sensing device.