A.C. to A.C. power converter for the adaptive correction of waveform abnormalities

• US 5,621,627 A
• Filed: 04/14/1995
• Issued: 04/15/1997
• Est. Priority Date: 04/14/1995
• Status: Expired due to Term

• Current Assignee: AC International Corporation
• Original Assignee: AC International Corporation
• Inventors: Eriksen, John G. H., Krawchuk, John, Forsyth, Ian J.
• Primary Examiner(s): Wong, Peter S.
• Assistant Examiner(s): Vu, Bao Q.
• Application Number:
  US08/422,272
• Time in Patent Office: 732 Days
• Field of Search: 363/34, 363/35, 363/37, 363/51, 363/95, 363/97, 363/98
• US Class Current: 363/37
• CPC Class Codes: H02M 5/458 using semiconductor devices only
• CPC Class Codes: H02M 7/53873 with digital control

Abstract

A device for controlling an AC output with an AC load from an AC supply comprises a power amplifier module connected to the AC supply and a control module in communication with the AC supply and the power amplifier module. The power amplifier module converts an AC supply to DC and then converts the DC to an AC output. The control module extracts predetermined characteristics, such as current, voltage and frequency from the AC supply and compares the predetermined characteristics with stored load characteristics of the AC load. The control module responsively triggers the power amplifier module to generate an output waveform of the AC output substantially in phase with respect to the AC supply.

Claims

1. A device for controlling energy being delivered to an AC output from an AC supply, comprising:

a plurality of input sensors connectable to the AC supply for monitoring frequency and voltage of the AC supply and generating input signals proportional thereto;

a power amplifier module connectable to the AC supply, said power amplifier module having means for converting an AC supply to DC and having a pulse width modulator for convening the DC to an AC output,

a plurality of output sensors connected the AC output for monitoring frequency and current of the AC output and generating output signals proportional thereto, said AC output connectable to an AC load; and

a control module in communication with the plurality of input sensors and the plurality of output sensors for receiving said input signals and said output signals and with the power amplifier module, said control module having a look up table having stored therein a plurality of pulse width modulation sequences for triggering said pulse width modulator to generate an AC waveform, said control module having an electronic memory comprising an active section and a standby section, the control module selects from said look up table a pulse width modulation sequence for initially triggering said pulse width modulator to convert the DC to the AC output and stores said pulse width modulation sequence in said active section of the memory to trigger said pulse width modulator, said control module continuously receives and compares the input signals and the output signals to responsively select another pulse width modulation sequence from the look-up table and store said another pulse width sequence in said standby section, said control module switches between the standby section and the active section at a next zero crossing of the AC supply to maintain a current being drawn by the AC load substantially in phase relative to the voltage of the AC supply.

2. A device as claimed in claim 1 wherein said power amplifier module comprises:

a bridge rectifier for receiving the AC supply and rectifying the AC supply to DC, and

said pulse width modulator is connected to the bridge rectifier.

3. A device as claimed in claim 2 wherein said control module comprises a controller for controlling and triggering the pulse width modulator, said controller communicating with said active section for receiving a pulse width modulation sequence.

4. A device as claimed in claim 3 wherein said controller comprises a digitizer, said electronic memory, a sequencer and a digital signal processor, said digitizer receives said signals from said sensors and digitizes each signal, said sequencer monitors said digitized signals and determines an output mode and frequency and said digital signal processor retrieves from said look up table said initial pulse width modulation sequence to initiate pulse signals for said pulse width modulator and said digital signal processor analyzes the input signals of the AC supply and the output signals of the AC output to determine a shape and amplitude of the AC supply and the AC output and responsively selects the another pulse width modulation sequence by determining whether the AC output is substantially in phase with the AC supply, and if substantially in phase, selects a pulse width modulation sequence responsive to an amount of current being drawn by the AC load, and if out of phase, compares the shape and amplitude of the AC output with stored shapes and amplitudes of known loads and selects a closest one of said stored shapes and amplitudes and selects from the look up able a pulse modulation sequence corresponding to said closest one and applying the corresponding pulse modulation sequence to the DC.

5. A device as claimed in claim 1 wherein said control module is in communication with said power amplifier module via optocouplers to maintain electrical isolation.

6. A device as claimed in claim 1 wherein said device further includes a DC power supply and a switch connected to said power amplifier module, said switch being switchable to supply DC to the power amplifier module in the event that the AC supply is terminated.

10. A device as claimed in claim 1 wherein said power amplifier module has three inputs, each for receiving a phase of a three phase AC supply and said control module has three outputs, each for delivering a phase of a three phase AC output.

11. A device as claimed in claim 10 wherein said pulse width modulator has three high side triggers and three low side triggers, each for triggering a high and a low half waveform for each of said phases of said three phase AC output.

12. A device as claimed in claim 1 wherein said device further includes a vibration sensor mountable on said AC lead and connected to said control module, said vibration sensor having means for generating a vibration signal for analysis by said control module.

7. A method of transferring an AC supply to an AC output with an AC load, the method comprising the steps of

monitoring frequency and voltage of the AC supply and generating input signals proportional thereto,

converting the AC supply to DC,

selecting from a look up table a pulse modulation sequence, storing the selected pulse modulation sequence in an active section of a memory and applying the selected pulse modulation sequence to the DC to initially generate an AC output,

monitoring frequency and current of the AC output and generating output signals proportional thereto,

analyzing the input signals of the AC supply and the output signals of the AC output, to determine a shape and amplitude of the AC supply and the AC output and responsively modifying the pulse width modulation sequence by determining whether the AC output is substantially in phase with the AC supply, and if substantially in phase, adjusting the voltage output waveform responsive to an amount of current being drawn by the AC load, and if out of phase, comparing the shape and amplitude of the AC output with stored shapes and amplitudes of known loads and selecting a closest one of said stored shapes and amplitudes and selecting from the look up table a pulse width modulation sequence corresponding to said closest one, storing the corresponding pulse width modulation sequence in a standby section of a memory and switching between the active section and the standby section at a next zero crossing of the AC supply to apply the corresponding pulse width modulation sequence to the DC, and

repeating the steps of analyzing and modifying until the current of the AC output is substantially in phase with the voltage of the AC supply.

8. A method as claimed in claim 7 wherein said pulse modulation sequences are tables of sine wave values.

9. A method as claimed in claim 8 wherein said method includes the step of accumulating shapes and amplitudes and corresponding pulse sequences from observations of loads being driven by an AC supply and storing the shapes and amplitudes and corresponding pulse modulation sequences in the look up table.

13. A method as claimed in claim 7, wherein said method includes a step of periodically saving the corresponding pulse modulation sequence in said look up table.

14. A method as claimed in claim 13, wherein said selected pulse modulation sequence is a last to be saved corresponding pulse modulation sequence.

15. A method as claimed in claim 14, wherein said method further includes a step of monitoring vibration of said AC lead and generating vibration signals proportional thereto, storing said vibration signals in an electronic memory and interpolating said saved corresponding pulse modulation sequences with said stored vibration signals to detect abnormalities of said AC lead.