Aqueous, autocrosslinking polyurethane-vinyl hybrid dispersions

• US 5,623,016 A
• Filed: 06/01/1995
• Issued: 04/22/1997
• Est. Priority Date: 10/23/1993
• Status: Expired due to Fees

• Current Assignee: Solutia Germany GmbH & Co. KG
• Original Assignee: Hoechst Aktiengesellschaft (Sanofi )
• Inventors: Geisler, Joerg-Peter, Klein, Heinz-Peter
• Primary Examiner(s): SMITH, JEFFREY
• Application Number:
  US08/456,321
• Time in Patent Office: 691 Days
• Field of Search: 524/591, 524/839, 524/840, 524/501
• US Class Current: 524/591
• CPC Class Codes: C08F 290/147 Polyurethanes; Polyureas
• CPC Class Codes: C08G 18/0823 containing carboxylate salt groups or groups forming them
• CPC Class Codes: C08G 18/67 Unsaturated compounds having active hydrogen
• CPC Class Codes: C08G 18/833 by nitrogen containing compounds by azo compounds C08G18/85

Abstract

Aqueous, autocrosslinking polymer dispersion binders comprising polyhydrazides and carbonyl-containing polyurethane-vinyl hybrid polymers and also, if desired, conventional additives, are useful in base coatings, aqueous coatings, adhesives and printing inks.

Claims

1. A process for the production of an aqueous, autocrosslinking polymer dispersion binder which comprises polyhydrazides and carbonyl-containing urethane-vinyl hybrid polymers, which are composed of vinyl-containing urethane macromonomer blocks and vinyl blocks derived from further vinyl monomer units, at least one of which contains one or more carbonyl groups, said process comprising the steps of:

(a) reacting polyhydroxy compounds, polyisocyanates, vinyl monomers, and hydrophilic monomers which contain hydrophilic groups to form a vinyl-containing urethane macromonomer;

(b) dispersing said vinyl-containing urethane macromonomer in water;

(c) reacting said dispersed vinyl-containing urethane macromonomer with further vinyl monomers by free radical-initiated polymerization, wherein at least one of the further vinyl monomers contains one or more carbonyl groups, to form a carbonyl-containing polyurethane-vinyl hybrid; and

(d) adding an effective crosslinking amount of a polyhydrazide.

2. A process for the production of an aqueous, autocrosslinking polymer dispersion binder as claimed in claim 1, wherein said hydrophilic monomers are selected from the group consisting of isocyanate-functional polyalkylene oxides, hydroxy-functional polyalkylene oxides, hydroxy-functional anionic, anionogenic, cationic or cationogenic compounds, and mixtures thereof.

3. A process for the production of an aqueous, autocrosslinking polymer dispersion binder as claimed in claim 1, wherein in step (a), at least a portion of said polyhydroxy compounds, polyisocyanates, vinyl monomers, and hydrophilic monomers which contain hydrophilic groups is reacted in a solvent, and wherein in step (b), at least a portion of said solvent is removed by distillation after said macromonomer is dispersed in water.

4. A process for the production of an aqueous, autocrosslinking polymer dispersion as claimed in claim 1, wherein in step (a), at least a portion of said polyhydroxy compounds, polyisocyanates, vinyl monomers, and hydrophilic monomers which contain hydrophilic groups is reacted in a non-distillable auxiliary solvent.

5. A process for the production of an aqueous, autocrosslinking polymer dispersion as claimed in claim 1, wherein in step (a), said hydroxyl group containing monomers are present in excess relative to isocyanate group containing monomers are present to produce said urethane macromonomers having hydroxyl containing terminal groups.

6. A process for the production of an aqueous, autocrosslinking polymer dispersion binder as claimed in claim 1, wherein in step (a), said isocyanate containing monomers are present in excess relative to the hydroxyl group containing monomers to produce an isocyanate terminated resin, and further reacting said isocyanate terminated resin with a monofunctional, isocyanate-reactive compound selected from the group consisting of alcohols, primary or secondary amines, thiols and mixtures thereof;

to produce said urethane macromonomer having end groups selected from the group consisting of urethane, thiourethane, urea and mixtures thereof.