Bone cement preparation kit having a breakable mixing shaft forming an output port

• US 5,624,184 A
• Filed: 10/10/1995
• Issued: 04/29/1997
• Est. Priority Date: 10/10/1995
• Status: Expired due to Term

• Current Assignee: Zimmer Technology Incorporated (Zimmer Biomet Holdings, Inc.)
• Original Assignee: Kwan-Ho Chan
• Inventors: Chan, Kwan-Ho
• Primary Examiner(s): Cooley, Charles E.
• Application Number:
  US08/541,543
• Time in Patent Office: 567 Days
• Field of Search: 366/130, 366/139, 366/189, 366/255, 366/256, 366/257, 366/258, 366/332, 366/333, 366/602, 206/219, 206/221
• US Class Current: 366/139
• CPC Class Codes: A61B 17/8825 characterised by syringe details A61B17/8822, A61B17/8827 take precedence
• CPC Class Codes: A61B 17/8827 with filtering, degassing, venting or pressure relief means
• CPC Class Codes: A61B 2017/8838 for mixing bone cement or fluid fillers
• CPC Class Codes: A61B 2050/0064 by screwing
• CPC Class Codes: A61B 2090/037 with a frangible part, e.g. by reduced diameter
• CPC Class Codes: A61B 50/20 Holders specially adapted for surgical or diagnostic appliances or instruments drapes with means to hold surgical instruments A61B46/23; for catheters A61M25/02
• CPC Class Codes: A61B 50/22 Racks
• CPC Class Codes: A61F 2002/30561 breakable or frangible
• CPC Class Codes: A61F 2002/30716 for single use, e.g. having means for preventing re-use
• CPC Class Codes: A61F 2002/4685 by means of vacuum
• CPC Class Codes: A61F 2250/0071 breakable or frangible
• CPC Class Codes: A61F 2250/009 for single use, e.g. having means for preventing re-use
• CPC Class Codes: B01F 2101/20 Mixing of ingredients for bone cement
• CPC Class Codes: B01F 2101/23 Mixing of laboratory samples e.g. in preparation of analysing or testing properties of materials
• CPC Class Codes: B01F 23/565 by introducing liquids in solid material, e.g. to obtain slurries
• CPC Class Codes: B01F 31/441 performing a rectilinear reciprocating movement
• CPC Class Codes: B01F 33/5011 portable during use, e.g. hand-held
• CPC Class Codes: B01F 33/5012 adapted to be mounted during use on a standard, base or support
• CPC Class Codes: B01F 33/70 Mixers specially adapted for working at sub- or super-atmospheric pressure, e.g. combined with de-foaming
• CPC Class Codes: B01F 35/3202 Hand driven
• CPC Class Codes: B01F 35/75 : Discharge mechanisms
• CPC Class Codes: B01F 35/754251 : reciprocating in the mixing receptacle
• CPC Class Codes: Y10S 366/602 : Amalgam mixer, e.g. dental filling

Abstract

A disposable telescoping mixing cartridge for mixing and delivering a quantity of bone cement. The cartridge cap includes a break-away agitator which opens an outlet port for the flow of cement. Therefore, the single opening serves as both an outlet port for the cement and the opening through which the agitator is reciprocated.

Claims

1. An apparatus for manufacturing bone cement by mixing a plurality of constituent components and for delivering the same, said apparatus comprising:

a cartridge including a tubular cylinder having an open proximal end and a distal end;

a cap connectable to said cylinder proximal end, said cap including means for connecting said cartridge to a vacuum pump to draw a vacuum within said cartridge, said cap defining an opening therethrough;

a piston plug shiftably disposed within said cylinder for axial movement within said cylinder towards said cap to expel cement from said cartridge;

agitator means for mixing the constituent components of the bone cement within said cartridge, said agitator means including an elongated shaft having a detachable tubular distal end reciprocally received through said cap opening, and a paddle connected to said shaft distal end for axial reciprocation within said cartridge;

end plug means extending from the shaft into the shaft distal end; and

frangible means disposed in said shaft for breaking away and detaching said shaft distal end from said shaft and removing said end plug means from said shaft distal end;

whereby the bone cement can be expelled through said shaft distal end.

2. The apparatus of claim 1 wherein said end plug means comprises a dumbbell shaped end plug integrally connected to said shaft and disposed within said shaft distal end, said end plug including a flexible middle for permitting said shaft distal end to be axially bent whereby said shaft distal end is severed from said shaft when said shaft distal end is disposed within said cap opening.

3. The apparatus of claim 1 wherein said detachment means includes a flexible inner rod axially carried within the elongated shaft wherein a distal end of the flexible inner rod constitutes said end plug means.

4. An apparatus for manufacturing bone cement by mixing a plurality of constituent components and for delivering the same, said apparatus comprising:

a cartridge;

a cap connectable to said cartridge, said cap including means for connecting said cartridge to a vacuum pump to draw a vacuum within said cartridge, said cap having an opening defined therein for expelling cement from said cartridge;

a piston plug shiftably disposed within said cartridge for axial movement within said cartridge towards said cap to expel said cement from said cartridge;

agitator means for mixing said constituent components of the bone cement within said cartridge, said agitator means including an elongated shaft having a detachable tubular distal end reciprocally received through said cap opening, and a paddle connected to said shaft distal end for axial reciprocation within said cartridge; and

frangible means disposed in said shaft for breaking away and detaching said shaft distal end from said shaft;

whereby said cement can be expelled through said shaft distal end.

5. The apparatus of claim 4 wherein said detachment means includes a dumbbell shaped end plug integrally connected to said shaft and disposed within said shaft distal end, said plug including a flexible middle for permitting said shaft distal end to be axially bent whereby said shaft distal end is severed from said shaft when said shaft distal end is disposed within said cap opening.

6. An apparatus for manufacturing bone cement by mixing a plurality of constituent components and for delivering the same, said apparatus comprising:

a cartridge including a tubular cylinder having an open proximal end and a distal end;

a cap connectable to said cylinder proximal end, said cap including means for connecting said cartridge to a vacuum pump to draw a vacuum within said cartridge, said cap defining an opening therethrough;

a piston plug shiftably disposed within said cylinder for axial movement within said cylinder towards said cap to expel cement from said cartridge;

agitator means for mixing the constituent components of the bone cement within said cartridge, said agitator means including an elongated shaft having a detachable tubular distal end reciprocally received through said cap opening, and a paddle connected to said shaft distal end for axial reciprocation within said cartridge;

end plug means extending from the shaft into the shaft distal end; and

frangible means disposed in said shaft for breaking away and detaching said shaft distal end from said shaft and removing said end plug means from said shaft distal end;

whereby the bone cement can be expelled through said shaft distal end; and

wherein said end plug means comprises a dumbbell shaped end plug integrally connected to said shaft and disposed within said shaft distal end, said end plug including a flexible middle portion for permitting said shaft distal end to be axially bent whereby said shaft distal end is severed from said shaft when said shaft distal end is disposed within said cap opening.

7. An apparatus for manufacturing bone cement by mixing a plurality of constituent components and for delivering the same, said apparatus comprising:

a cartridge including a tubular cylinder having an open proximal end and a distal end;

a cap connectable to said cylinder proximal end, said cap including means for connecting said cartridge to a vacuum pump to draw a vacuum within said cartridge, said cap defining an opening therethrough;

a piston plug shiftably disposed within said cylinder for axial movement within said cylinder towards said cap to expel cement from said cartridge;

agitator means for mixing the constituent components of the bone cement within said cartridge, said agitator means including an elongated shaft having a detachable tubular distal end reciprocally received through said cap opening, and a paddle connected to said shaft distal end for axial reciprocation within said cartridge;

end plug means extending from the shaft into the shaft distal end; and

frangible means disposed in said shaft for breaking away and detaching said shaft distal end from said shaft and removing said end plug means from said shaft distal end;

whereby the bone cement can be expelled through said shaft distal end; and

wherein said detachment means includes a flexible inner rod axially carried within said elongated shaft, and wherein a distal end of said rod constitutes said end plug means.

8. An apparatus for manufacturing bone cement by mixing a plurality of constituent components and for delivering the same, said apparatus comprising:

a cartridge;

a cap connectable to said cartridge, said cap including means for connecting said cartridge to a vacuum pump to draw a vacuum within said cartridge, said cap defining an opening therethrough for expelling cement from said cartridge,

a piston plug shiftably disposed within said cartridge for axial movement within said cartridge towards said cap to expel cement from said cartridge;

agitator means for mixing said constituent components of the bone cement within said cartridge, said agitator means including an elongated shaft having a detachable tubular distal end reciprocally received through said cap opening, and a paddle connected to said shaft distal end for axial reciprocation within said cartridge; and

frangible means disposed in said shaft for breaking away and detaching said shaft distal end from said shaft;

whereby said cement can be expelled through said shaft distal end; and

wherein said detachment means includes a dumbbell shaped end plug integrally connected to said shaft and disposed within said shaft distal end, said end plug including a flexible middle portion for permitting said shaft distal end to be axially bent,

whereby said shaft distal end is severed from said shaft when said shaft distal end is disposed within said cap opening.

9. An apparatus for mixing and delivering bone cement, said apparatus comprising:

a tubular cylinder;

a cap on one end of said cylinder and defining an opening therethrough;

a piston disposed in said cylinder for axial movement in said cylinder towards said cap to expel bone cement in said cylinder through said opening;

an agitator for mixing constituent components of the bone cement, said agitator comprising an elongated shaft extending through said cap opening and having a frangible and detachable tubular distal end, and an end plug extending from said shaft into said tubular distal end;

wherein upon break-away detachment of said tubular distal end from said shaft, said end plug is removable from said tubular distal end and the bone cement in said cylinder can be expelled through said tubular distal end in said opening by movement of said piston.

10. An apparatus for mixing and delivering bone cement, said apparatus comprising:

a tubular cylinder;

a cap on one end of said cylinder and defining an opening therethrough;

a piston plug disposed in said cylinder for axial movement in said cylinder towards said cap to expel the bone cement in said cylinder through said opening;

an agitator for mixing components of the bone cement, said agitator comprising an elongated shaft extending through said cap opening, said shaft having a tubular end portion in said cylinder, an outside diameter of said tubular end portion being substantially equal to an inside diameter of said opening, and mixing means fixed to said tubular end portion, such that movement of said shaft causes movement of said mixing means;

wherein upon separation of said tubular end portion and said shaft, with said tubular end portion in said cap opening, said tubular end portion serves as an outlet port for the expulsion of the bone cement from said cylinder in response to movement of said piston plug in said cylinder.