Disposable diaper

• US 5,624,424 A
• Filed: 02/21/1995
• Issued: 04/29/1997
• Est. Priority Date: 02/25/1994
• Status: Expired due to Fees

• Current Assignee: New Oji Paper Co., Ltd.
• Original Assignee: New Oji Paper Co., Ltd.
• Inventors: Takahashi, Mie, Tsubata, Masaru, Terada, Sadayoshi, Hirai, Yoshio, Saisaka, Miyuki
• Primary Examiner(s): Jones, Mary Beth
• Assistant Examiner(s): Cho, David J.
• Application Number:
  US08/391,649
• Time in Patent Office: 798 Days
• Field of Search: 604/385.1, 604/385.2, 604/367, 604/358.378
• US Class Current: 604/385.28
• CPC Class Codes: A61F 13/49011 the elastic means is located at the waist region
• CPC Class Codes: A61F 13/4942 the barrier not being integral with the top- or back-sheet
• CPC Class Codes: A61F 13/51496 having visual effects

Abstract

A disposable diaper having an excellent fit to the wearer has an outer member (2) having front and back waist sections (4, 5) and crotch sections (6), and a liquid absorbent member (3), wherein the outer member includes an outermost sheet layer (21) and a pair of side liner sheet layers (22), and the liquid absorbent member includes a liquid non-permeable back sheet layer (13), a liquid permeable top sheet layer (14) and a liquid absorbent pad layer (15) interposed between the back and top sheet layers, each side liner sheet layer being formed from a composite sheet including an elastic sheet ply capable of expansion and contraction in the transversal direction of the diaper and at least one non-elastic sheet ply laminated on at least one surface of the elastic sheet ply and capable of elongation in the transversal direction of the diaper.

Claims

1. A disposable diaper comprising:

(A) an outer member having front and back waist sections located at the front and back end portions of the outer member and a pair of crotch sections each having an inwardly indented portion by which a crotch opening is formed when side edge portions of the front waist section are connected to side edge portions of the back waist sections, and comprising (a) an outermost sheet layer capable of elongation in a transverse direction of the diaper and (b) a pair of side liner sheet layers covering both side portions of the outermost sheet layer and extending along a longitudinal direction of the diaper; and

(B) a liquid absorbent member arranged on a middle portion of the outer member, extending along the longitudinal direction of the diaper, and comprising (c) a liquid non-permeable back sheet layer located on a middle portion of the outermost sheet layer (a), (d) a liquid permeable top sheet layer superposed on the liquid non-permeable back sheet layer (c), and (e) a liquid absorbent pad layer interposed between the liquid non-permeable back sheet layer (c) and the liquid permeable top sheet layer (d),

wherein

each of the side liner sheet layers (b) consists of a composite sheet which consists of (i) an elastic sheet ply capable of expansion and contraction in the transverse direction of the diaper and (ii) at least one non-elastic sheet ply laminated on at least one surface of the elastic sheet ply (i) and capable of elongation in the transverse direction of the diaper,

the composite sheet for the side liner sheet layers (b) exhibits an elastic stress of 300 g/25 mm or less under an elongation of 50% in a direction in which the elastic sheet ply is capable of expansion and contraction, and a recovery of 80% or more from the elongation when the elastic stress is released,

the elastic sheet ply (i) of the composite sheet consists of an elastic, non-porous polyurethane resin film having a moisture-permeability of 2000 to 6000 g/m² ·

24 hr, and the non-elastic sheet ply (ii) consists of a nonwoven fabric, and

a non-elastic intermediate sheet layer is interposed between a middle portion of the outermost sheet layer (a) and the liquid absorbent member (B) and connected to the side liner sheet layers (b).

2. The disposable diaper as claimed in claim 1, wherein the elastic sheet ply (i) of the composite sheet for the side liner sheet layers (b) is adhered to the non-elastic sheet ply (ii) through a hot melt adhesive while the elastic sheet is maintained in a non-expanded condition.

3. The disposable diaper as claimed in claim 1, wherein the outermost sheet layer (a) consists of a composite sheet which consists of (i) an elastic sheet ply capable of expansion and contraction in the transverse direction of the diaper and (ii) at least one non-elastic sheet ply laminated on at least one surface of the elastic sheet ply (i) and capable of elongation in the transverse direction of the diaper.

4. The disposable diaper as claimed in claim 3, wherein the composite sheet for the outermost sheet layer (a) exhibits an elastic stress of 300 g/25 mm or less under an elongation of 50% in a direction in which the elastic sheet ply (i) is capable of expansion and contraction, and a recovery of 80% or more from expansion when the elastic stress is released.

5. The disposable diaper as claimed in claim 3, wherein the elastic sheet ply (i) of the composite sheet for the outermost sheet layer (a), consists of an elastic, non-porous polyurethane resin film having a moisture-permeability of 2000 to 600 g/m² ·

24 hr, and the non-elastic sheet ply (ii) consists of a nonwoven fabric.

6. The disposable diaper as claimed in claim 5, wherein the elastic sheet of the composite sheet for the outermost sheet layer (a), is adhered to the non-elastic sheet through a hot melt adhesive while the elastic sheet is maintained in a non-expanded condition.

7. The disposable diaper as claimed in claim 1, wherein each of the front and back waist sections of the outer member (A) has an elastic member by which the front and back waist sections are elasticized.

8. The disposable diaper as claimed in claim 1, wherein each of the pair of crotch sections has an elastic member by which each crotch section is elasticized.

9. The disposable diaper as claimed in claim 1, wherein the front and back waist sections are connected in side edge portions thereof to each other.

10. The disposable diaper as claimed in claim 1, wherein a pair of liquid-non-permeable flaps are attached to both side edge portions of the liquid absorbent section and extend substantially along a longitudinal axis of the diaper.

11. The disposable diaper as claimed in claim 1, wherein a pair of elastic ribbon members are attached to the outer end portions of the front and back waist sections of the outer member.

12. The disposable diaper as claimed in claim 11, wherein each elastic ribbon member comprises a waist flap portion having an elastic member by which the waist flap portion is elasticized, and a pair of grasping belt portions extending from the waist flap portion and facing each other, between which one of the outer end portions of the front and back waist sections is interposed and fixed.