Method and apparatus for controlling a DC to AC inverter system by a plurality of pulse-width modulated pulse trains

• US 5,625,539 A
• Filed: 05/10/1995
• Issued: 04/29/1997
• Est. Priority Date: 05/30/1994
• Status: Expired due to Term

• Current Assignee: Sharp Kabushiki Kaisha (Hon Hai Precision Industry Co., Ltd.)
• Original Assignee: Sharp Kabushiki Kaisha (Hon Hai Precision Industry Co., Ltd.)
• Inventors: Fujii, Satoru, Kodama, Hirokazu, Nakata, Hirofumi, Hiyoshi, Kozo, Takebayashi, Tsukasa
• Primary Examiner(s): Wong, Peter S.
• Assistant Examiner(s): BERHANE, ADOLF D
• Application Number:
  US08/438,551
• Time in Patent Office: 720 Days
• Field of Search: 363/15, 363/17, 363/34, 363/37, 363/95, 363/98, 363/132, 363/136
• US Class Current: 363/17
• CPC Class Codes: H02M 7/4807 having a high frequency intermediate AC stage

Abstract

A pulse train pulse-width modulated by PWM control using a sine-wave signal and a carrier signal is inverted alternately in positive-negative polarity. With a high-frequency AC signal obtained by the inversion, a primary side of a transformer for insulating input and output from each other is excited. This arrangement makes it possible to employ a high-frequency transformer which has a capacity ratio of about 1/30 and a weight ratio of about 1/20 relative to a commercial-frequency transformer, instead of using it. Thus, an inverter apparatus can be reduced in size and weight as compared with the system using the power-frequency transformer. A sine-wave AC waveform with substantially less distortion similar to the waveform output by the conventional PWM control can be obtained with a simple construction.

Claims

1. A method for controlling an inverter apparatus which converts DC power generated by a DC power supply into AC power and then supplies the AC power to loads or an existing commercial power supply, the method comprising steps of:

alternately inverting positive/negative polarity of a pulse train pulse-width modulated by PWM (Pulse Width Modulation) control using a sine-wave signal of a first frequency and a carrier signal of a second frequency;

wherein said PWM control includes the steps of,

generating a first pulse train signal by comparing the sine-wave signal and the carrier signal with each other and by outputting a first level when the sine-wave signal is greater than the carrier signal;

outputting a second level when the sine-wave signal is less than the carrier signal;

generating a second pulse train signal by inverting the first pulse train signal;

generating a third pulse train signal by comparing an inverted carrier signal, which is an inversion of the carrier signal, and the sine-wave signal with each other and outputting the first level when the inverted carrier signal is greater than the sine-wave signal, or outputting the second level when the inverted carrier signal is smaller than the sine-wave signal;

generating a fourth pulse train signal by inverting the third pulse train signal;

generating a rectangular-wave signal equal in frequency to said second frequency of the carrier signal and shifted in phase by a 1/4 period of the carrier signal;

generating four separate pulse train signals by exclusive-ORing the rectangular-wave signal with each of the first to fourth pulse train signals;

generating an AC signal also equal in frequency to that of the carrier signal by inputting the four pulse train signals to four switching devices of an inverter bridge and by performing on-off control on the switching devices, and

exciting a primary side of a transformer, insulating a DC power input from an AC power output, with said AC signal.

2. The method according to claim 1 wherein said first frequency comprises a relatively low frequency and said second frequency comprises a relatively high frequency.

3. The method according to claim 2 wherein said first frequency comprises a 50/60 Hz commercial power line frequency.

4. The method according to claim 2 wherein said second frequency comprises a frequency between about 16 kHz and about 19 kHz.

5. An inverter apparatus comprising:

a first power conversion unit for converting DC voltage into AC voltage;

a transformer for obtaining a transformed secondary voltage with the resulting AC voltage taken as a primary voltage;

a second power conversion unit to which secondary-side two lines of the transformer are connected and which serves for converting AC voltage into DC voltage;

reactors connected in series to each of two output lines of the second power conversion unit;

a third power conversion unit connected to outputs of the reactors and converting DC voltage into AC voltage; and

a control circuit for controlling turn-on and -off of switching devices constituting the first power conversion unit and the third power conversion unit, the control circuit comprising;

means for generating a sine-wave signal which is an output target value of the inverter apparatus;

means for generating a carrier signal for performing PWM control using the sine-wave signal;

means for generating a rectangular-wave signal equal in frequency to the carrier signal and shifted in phase by a 1/4 period;

pulse train signal generating means for generating a first pulse train signal by comparing the sine-wave signal and the carrier signal with each other and by outputting a first level when the sine-wave signal is greater than the carrier signal, or outputting a second level when the sine-wave signal is smaller than the carrier signal;

generating a second pulse train signal by inverting the first pulse train signal;

generating a third pulse train signal by comparing an inverted carrier signal, which is an inversion of the carrier signal, and the sine-wave signal with each other and by outputting the first level when the inverted carrier signal is greater than the sine-wave signal, or outputting the second level when the inverted carrier signal is smaller than the sine-wave signal; and

generating a fourth pulse train signal by inverting the third pulse train signal;

means for gating the first to fourth pulse train signals with the rectangular-wave signal; and

means for performing ON-OFF control on the switching devices constituting the first power conversion unit with the gated pulse train signals.

6. The inverter apparatus according to claim 5, wherein a center tap is further provided on the secondary side of the transformer, a line derived from the center tap is connected to a neutral line of a low-voltage single-phase three-wire system utility line, the reactors are connected to the two output lines of the second power conversion unit, capacitors are connected up-and-down symmetrically between the two output lines and the line derived from the center tap, and wherein two output lines of the third power conversion unit are connected to lines of the low-voltage single-phase three-wire system distribution line other than the neutral line.

7. The inverter apparatus according to claim 6, further comprising:

a current detector provided between the secondary-side center tap of the transformer and the neutral line of the single-phase three-wire system distribution line and detecting a transient current; and

a first control unit for performing ON-OFF control on switching devices provided in the third power conversion unit for converting DC power into AC power so that the transient current will not flow, based on a direction of the transient current detected by the current detector.

8. The inverter apparatus according to claim 7, further comprising:

a voltage detector for detecting line voltages between the neutral line and the two voltage lines of the single-phase three-wire system distribution line;

a circuit breaker provided between the center tap of the transformer and the neutral line of the single-phase three-wire system distribution line; and

a second control unit for performing control so as to open the circuit breaker when the transient current detected by the current detector is equal to or greater than a specified value, and to close the circuit breaker when a voltage difference between the line voltages detected by the voltage detector is smaller than the specified value.

9. The inverter apparatus according to claim 6, further comprising:

a voltage detector for detecting line voltages between the neutral line and the two voltage lines of the single-phase three-wire system distribution line;

a circuit breaker provided between the center tap of the transformer and the neutral line of the single-phase three-wire system distribution line; and

a second control unit for performing control so as to open the circuit breaker when a voltage difference between the line voltages detected by the voltage detector is equal to or greater than a specified value, and to close the circuit breaker when the voltage difference is smaller than the specified value.

10. An interconnection type inverter apparatus for converting DC power fed from a DC power supply into AC power and supplying the AC power to a single-phase three-wire system distribution line having two voltage lines and a neutral line of a commercial power system, the inverter apparatus comprising:

a first power conversion unit including a plurality of switching devices for converting the DC power derived from the DC power supply into AC power;

a transformer coupled to the first power conversion unit for transforming the resulting AC voltage derived from the first power conversion unit and outputting the transformed AC voltage from secondary-side output terminals of the transformer, in which a center tap provided at a generally midpoint of a winding coupled to the secondary-side output terminals is connected to a neutral line of a single-phase three-wire system distribution line;

a second power conversion unit for converting AC power derived from the secondary-side output terminals of the high frequency transformer into DC power;

a pair of filter circuits respectively connected from the second power conversion unit to the center tap of the transformer for removing high-frequency components superimposed on the DC voltage derived from the second power conversion unit;

a third power conversion unit including a plurality of switching devices and coupled to the second power conversion unit via the pair of filter circuits for converting DC power from the second power into AC power, the third power conversion unit having output terminals respectively connected to two voltage lines of the single-phase three-wire system distribution line; and

a control circuit for controlling turn-on and turn-off of the plurality of switching devices of the first and third power conversion unit.

11. The inverter apparatus according to claim 10, wherein the pair of filter circuits are respectively comprised of a reactor having one end connected to one of the DC voltage output terminals of the second power conversion unit, and a capacitor connected between the other end of the reactor and the center tap of the transformer.

12. The apparatus according to claim 10 wherein first power conversion unit comprises a high frequency DC to AC inverter circuit, said second power conversion unit comprises an AC to DC rectifier circuit, and said third power conversion unit comprises a low frequency DC to AC circuit.

13. The apparatus according to claim 10 wherein said control circuit comprises:

means for generating a sine-wave signal;

means for generating a carrier signal for performing PWM control using the sine-wave signal;

means for generating a rectangular-wave signal equal in frequency to the carrier signal and shifted in phase by a 1/4 period;

means for generating a plurality of pulse train signals;

means for gating the pulse train signals with the rectangular-wave signal; and

means for performing on-off control on the switching devices of the first power conversion unit with the gated pulse train signals.

14. The apparatus according to claim 13 wherein the pulse train signal generating means comprises:

means for generating a first pulse train signal by comparing the sine-wave signal and the carrier signal with each other and by outputting a first level when the sine-wave signal is greater than the carrier signal, or outputting a second level when the sine-wave signal is smaller than the carrier signal;

means for generating a second pulse train signal by inverting the first pulse train signal;

means for generating a third pulse train signal by comparing an inverted carrier signal, which is an inversion of the carrier signal, and the sine-wave signal with each other and by outputting the first level when the inverted carrier signal is greater than the sine-wave signal, or outputting the second level when the inverted carrier signal is smaller than the sine-wave signal; and

means for generating a fourth pulse train signal by inverting the third pulse train signal.

15. Apparatus for controlling a DC to AC inverter including a plurality of switching devices, comprising:

means for generating a sine-wave signal of a first frequency;

means for generating a carrier signal of a second frequency;

means for generating a first pulse train signal by comparing the sine-wave signal and the carrier signal with each other and outputting a first level when the sine-wave signal is greater than the carrier signal and outputting a second level when the sine-wave signal is less than the carrier signal;

means for generating a second pulse train signal by inverting the first pulse train signal;

means for generating a third pulse train signal by comparing an inverted carrier signal, which is an inversion of the carrier signal, and the sine-wave signal with each other and outputting the first level when the inverted carrier signal is greater than the sine-wave signal, and outputting the second level when the inverted carrier signal is smaller than the sine-wave signal;

means for generating a fourth pulse train signal by inverting the third pulse train signal;

means for generating a rectangular-wave signal equal in frequency to said second frequency of the carrier signal and shifted in phase by a 1/4 period of the carrier signal;

a plurality of exclusive OR logic gates for generating four separate pulse train signals by exclusive-ORing the rectangular-wave signal with each of the first to fourth pulse train signals; and

means for generating an AC signal equal in frequency to that of the carrier signal by inputting the pulse train signals to the switching devices and by performing on-off control on the switching devices.

16. The apparatus according to claim 15 wherein the first frequency comprises a relatively low frequency and the second frequency comprises a relatively high frequency.

17. The apparatus according to claim 15 wherein the first frequency comprises a frequency in the range between about 50 Hz and about 60 Hz and the second frequency comprises a frequency in the range between about 16 kHz and about 19 kHz.

18. The apparatus according to claim 15 wherein said switching devices comprise at least four switching devices of a bridge type inverter.

19. The apparatus according to claim 18 wherein said switching device comprises semiconductor switch devices.