Tube cutter tool and method of use for coupon removal

• US 5,626,445 A
• Filed: 01/23/1995
• Issued: 05/06/1997
• Est. Priority Date: 01/23/1995
• Status: Expired due to Fees

• Current Assignee: United States Department of Energy
• Original Assignee: United States Department of Energy
• Inventors: Etten, Marvin P. Jr., Nachbar, Henry D., Kurowski, Paul A.
• Primary Examiner(s): Howell, Daniel W.
• Application Number:
  US08/376,150
• Time in Patent Office: 834 Days
• Field of Search: 29/890.031, 29/402.06, 29/402.01, 29/402.11, 408/1 R, 408/16, 408/67, 408/79, 408/129, 408/145, 408/204, 408/207, 408/209, 408/703, 409/143
• US Class Current: 408/1.00R
• CPC Class Codes: B23B 35/00 Methods for boring or drilling, or for working essentially requiring the use of boring or drilling machines; Use of auxiliary equipment in connection with such methods
• CPC Class Codes: B23Q 9/02 for securing machines or apparatus to workpieces, or other parts, of particular shape, e.g. to beams of particular cross-section
• CPC Class Codes: Y10T 29/49352 Repairing, converting, servicing or salvaging
• CPC Class Codes: Y10T 29/49726 Removing material
• CPC Class Codes: Y10T 408/03 Processes
• CPC Class Codes: Y10T 408/21 with signal, indicator, illuminator or optical means
• CPC Class Codes: Y10T 408/50 with product handling or receiving means
• CPC Class Codes: Y10T 408/557 Frictionally engaging sides of opening in work
• CPC Class Codes: Y10T 408/8973 and central lead

Abstract

A tube cutter tool is insertable into a tube for cutting a coupon from a damaged site on the exterior of the tube. Prior to using the tool, the damaged site is first located from the interior of the tube using a multi-coil pancake eddy current test probe. The damaged site is then marked. A fiber optic probe is used to monitor the subsequent cutting procedure which is performed using a hole saw mounted on the tube cutter tool. Prior to completion of the cutting procedure, a drill in the center of the hole saw is drilled into the coupon to hold it in place.

Claims

1. A method of removing a portion of a tube comprising the steps of:

locating a damaged site on a tube from the interior of said tube;

inserting a cutting tool into said tube;

confirming the location of said damaged site and said cutting tool using fiber optic means;

cutting said tube with said cutting tool; and

monitoring said cutting using fiber optic means, to obtain a coupon from said tube at said damaged site.

2. The method according to claim 1 wherein said damaged site is located by using a multi-coil pancake eddy current test probe.

3. The method according to claim 1 further comprising the step of placing a mark on the interior of the tube at the location of the damaged site.

4. The method according to claim 3 wherein said mark is placed on the tube using a multi-coil pancake eddy current test probe having a marker contained between coils thereof.

5. The method according to claim 1 further comprising the step of gripping said coupon before completion of said step of cutting, so that said coupon is held in place during and after said step of cutting.

6. The method according to claim 5 wherein said step of gripping comprises drilling into said coupon and retaining the drill in said coupon.

7. The method according to claim 5 wherein said step of gripping comprises applying suction to said coupon.

8. A tube cutter tool comprising:

cutting means, insertable inside the tube, for cutting a coupon encompassing at least a portion of a damaged site;

identifying means comprising a fiber optic viewing lens positioned near the cutting means for monitoring the cutting and confirming the location of the cutting means with respect to the damaged site from the interior of the tube; and

holding means for holding said coupon in place during and after cutting.

9. The tube cutter tool according to claim 8 wherein the cutting means comprises a hole saw.

10. The tube cutter tool according to claim 9 wherein said hole saw includes a diamond cutting edge.

11. The tube cutter tool according to claim 9 wherein said holding means comprises a drill located in the center of the hole saw.

12. The tube cutter tool according to claim 11 wherein the hole saw includes a cutting edge defining a plane and wherein said drill extends beyond the plane of the hole saw so as to enable the drill to drill into the damaged site.

13. The tube cutter tool according to claim 9 wherein said cutting means further comprises a right angle bevel gear assembly including a driver gear and a driven gear in communication with the driver gear, said driven gear being attached to the hole saw and mounted at a substantially right angle to the driver gear and said driver gear being attached to and powered by a drive shaft for rotating the hole saw.

14. The tube cutter tool according to claim 8 further comprising means for forcing said cutting means against the damaged site.

15. The tube cutter tool according to claim 14 wherein said forcing means comprises two double acting cams which push against sides of the tube to force said cutting means against or away from the damaged site, and connecting rod means for connecting said double acting cams together such that said cams move in unison and in opposite rotational directions when said connecting rod means is actuated.