Land vehicle suspension system having a failure detector for detecting failure of a sensor of the system

• US 5,627,751 A
• Filed: 05/10/1995
• Issued: 05/06/1997
• Est. Priority Date: 06/22/1992
• Status: Expired due to Term

• Current Assignee: Lotus Cars Limited (Zhejiang Geely Holding Group Co., Ltd.)
• Original Assignee: Lotus Cars Limited (Zhejiang Geely Holding Group Co., Ltd.)
• Inventors: Davis, John P., Bliss, Jeremy H. A.
• Primary Examiner(s): ZANELLI, MICHAEL J
• Application Number:
  US08/356,188
• Time in Patent Office: 727 Days
• Field of Search: 364/424.03, 364/424.05, 280/707, 340/438
• US Class Current: 701/29
• CPC Class Codes: B60G 17/0152 characterised by the action on a particular type of suspension unit B60G17/01941 takes precedence
• CPC Class Codes: B60G 17/0185 for failure detection
• CPC Class Codes: B60G 2400/00 Indexing codes relating to detected, measured or calculated conditions or factors
• CPC Class Codes: B60G 2400/102 vertical
• CPC Class Codes: B60G 2400/104 lateral or transversal with regard to vehicle
• CPC Class Codes: B60G 2400/106 longitudinal with regard to vehicle, e.g. braking
• CPC Class Codes: B60G 2400/204 Vehicle speed
• CPC Class Codes: B60G 2400/252 vertical
• CPC Class Codes: B60G 2400/41 Steering angle
• CPC Class Codes: B60G 2400/61 Load distribution
• CPC Class Codes: B60G 2600/08 Failure or malfunction detecting means

Abstract

The present invention relates to a land vehicle suspension in which a plurality of wheel and hub assemblies (10,11,12,13) are each connected to the body of the vehicle by one of a plurality of actuators (26,27,28,29). The operation of each actuator (26,27,28,29) is controlled by an electronic or electrical processor (100). The processor (100) operates in response to signals received from a plurality of sensors which generate output signals indicative of the attitude of the vehicle body and forces on the body; e.g. a yaw gyrometer (200), a lateral accelerometer (300), a longitudinal accelerometer (400), a steering angle sensor (500), a vehicle speed sensor (600), load cells (45,46,47,48), hub accelerometers (49,50,51,52) and L.V.I.T.'"'"'s (53,54,55,56). The processor (100) detects failure of a sensor and a detection of the failure of the sensor operates in response to the remaining functioning sensor or functioning sensors of the plurality of sensors. Preferably the processor replaces the output signal of the failed sensor with a signal derived from an output signal of a functioning sensor or output signals of functioning sensors.

Claims

1. A land vehicle suspension system comprising two pairs of actuators, a first pair of actuators connecting wheel and hub assemblies on a first axle with a body of the vehicle and a second pair of actuators connecting wheel and hub assemblies on a second axle with the body of the vehicle the operation of each actuator being controlled by a processor in response to signals received from a plurality of sensors which generate output signals indicative of the attitude of the vehicle body and the forces of the body, the plurality of sensors comprising sensors for measuring extension and contraction of the actuators, wherein:

the processor has failure detection means for detecting failure of each of the sensors for measuring the extension and contraction of the actuators and on detection of said failure replaces the output signal of the failed sensor with a replacement signal and the processor operates in response to the replacement signal and at least one output signal generated by at least one remaining functioning sensor of the plurality of sensors; and

upon detected failure of a sensor for measuring the extension or contraction of an actuator on the first axle the processor replaces the output signal of the failed sensor with a replacement signal derived by summing the output signal of the sensor measuring the extension and contraction of the other actuator on the first axle with a signal generated as a function of the difference between the output signals of the sensors measuring the extension and contraction of the actuators on the second axle.

2. A land vehicle suspension system as claimed in claim 1 wherein the failure detection means of the processor monitors the output signal of a sensor and compares the output signal with a range of output signals stored in memory and recognizes that the sensor has failed when the output signal is outside the predefined range.

3. A land vehicle suspension system as claimed in claim 1 wherein the failure detection means of the processor averages the output signal of a sensor over time and compares the averaged output signal with a range of output signals stored in memory and recognizes that the sensor has failed if the averaged output signal is outside the predefined range.

4. A land vehicle suspension system as claimed in claim 1 wherein the failure detection means of the processor monitors the output signal of a sensor and compares the output signal with an estimated output signal calculated from output signals generated by other sensors, the processor recognizing that the monitored sensor has failed if the difference between the measured and estimated output signals is outside a predefined value.

5. A land vehicle suspension system comprising two pairs of actuators, a first pair of actuators connecting wheel and hub assemblies on a first axle to a body of the vehicle and a second pair of actuators connecting wheel and hub assemblies on a second axle with the vehicle body, wherein:

the operation of each actuator is controlled by a processor in response to signals received from a plurality of sensors which generate output signals indicative of the attitude of the vehicle body and the forces on the body, the plurality of sensors comprising sensors for measuring extension and contraction of the actuators and a sensor for measuring lateral acceleration of the vehicle;

wherein the processor has failure detection means for detecting failure of each of the sensors for measuring the extension and contraction of the actuators and on detection of said failure replaces the output signal of the failed sensor with a replacement signal and operates in response to the replacement signal and at least one output signal generated by at least one remaining functioning sensor of the plurality of sensors; and

wherein the processor comprises means for determining whether the output signal generated by the sensor for measuring lateral acceleration indicates that the lateral acceleration is below a chosen level and when the lateral acceleration is below the chosen level and there is detected a failure of a sensor measuring the extension and contraction of a first actuator of the first pair of actuators then the processor replaces the output signal generated by the failed sensor with the output signal generated by the sensor measuring the extension and contraction of the other actuator of the first pair of actuators.

6. A land vehicle suspension system as claimed in claim 5 wherein when the lateral acceleration is above the chosen level and there is a detected failure of a sensor measuring the extension and contraction of the first actuator of the first pair of actuators then the processor replaces the output signal generated by the first actuator by a replacement signal calculated as a function of the output signal generated by the sensor measuring the extension and contraction of the actuator of second pair of actuators which is located on the same side of the vehicle as the first actuator.

7. A land vehicle suspension system comprising two pairs of actuators, a first pair of first and second actuators connecting wheel and hub assemblies on a first axle with a body of the vehicle and a second pair of third and fourth actuators connecting wheel and hub assemblies on a second axle with the body of the vehicle, the operation of each actuator being controlled by a processor in response to signals received from a plurality of sensors which generate output signals indicative of the attitude of the vehicle body and the forces on the body, the plurality of sensors comprising a sensor for measuring lateral acceleration of the vehicle and sensors for measuring loads transmitted from the actuator to the vehicle body, and sensors for measuring extension and contraction of the actuators wherein:

the processor has failure detection means for detecting failure of each of the sensors for measuring loads transmitted from the actuators to the vehicle body and on detection of said failure replaces the output signal of the failed sensor with a replacement signal and operates in response to the replacement signal and at least one output signal generated by at least one remaining functioning sensor of the plurality of sensors; and

upon a detected failure of a sensor for measuring the load transmitted by a first actuator to the vehicle body the processor determines whether the lateral acceleration of the vehicle is below a chosen level and when the lateral acceleration is below the chosen level the processor replaces the output signal of the failed sensor by a replacement signal calculated as a function of;

the output signal of the sensor for measuring the load transmitted to the vehicle body by a second actuator opposite the failed sensor on the same axle, and

the difference between the output signals of the two sensors for measuring the extension and contraction of the first and second actuators.

8. A land vehicle suspension system as claimed in claim 7 wherein when after a detected failure of a sensor for measuring load transmitted by an actuator to the vehicle body the lateral acceleration is determined by the processor to be above the chosen level then the processor replaces the output signal of the failed sensor by a replacement signal calculated as a function of:

the output signal of a sensor for measuring the force transmitted to the vehicle body by a third actuator on the same side of the vehicle body as the failed sensor and on the second axle, and

the difference between the output signals of the sensors for measuring the extension and contraction of the first and third actuators.

9. A land vehicle suspension system in which a plurality of wheel and hub assemblies are each connected to a body of the vehicle by one of a plurality of actuators and the operation of each actuator is controlled by a processor in response to signals received from a plurality of sensors which generate output signals indicative of the attitude of the vehicle body and the forces on the body, the plurality of sensors comprising a sensor for measuring lateral acceleration of the vehicle, a sensor for measuring vehicle speed and a sensor for measuring vehicle yaw rate, wherein:

the processor has failure detection means for detecting failure of the sensor for measuring lateral acceleration of the vehicle and on detection of said failure replaces the output signal of the failed sensor with a replacement signal and operates in response to the replacement signal and at least one output signal generated by at least one remaining functioning sensor of the plurality of sensors; and

upon a detected failure of the sensor for measuring the lateral acceleration of the vehicle the processor replaces the output signal of the failed sensor by a replacement signal calculated as a function of the output signal of the sensor for measuring vehicle speed and the output signal of the sensor for measuring vehicle yaw rate.

10. A land vehicle suspension system in which a plurality of wheel and hub assemblies are each connected to a body of the vehicle by one of a plurality of actuators and the operation of each actuator is controlled by a processor in response to signals received from a plurality of sensors which generate output signals indicative of the attitude of the vehicle body and the forces on the body, the plurality of sensors comprising a sensor for measuring the longitudinal acceleration of the vehicle, and a sensor for measuring vehicle speed, wherein:

the processor has failure detection means for detecting failure of the sensor for measuring the longitudinal acceleration of the vehicle and on detection of said failure replaces the output signal of the failed sensor with a replacement signal and operates in response to the replacement signal and at least one output signal generated by at least one remaining functioning sensor of the plurality of sensors; and

upon a detected failure of the sensor for measuring the longitudinal acceleration of the vehicle, the processor replaces the output signal of the failed sensor by a replacement signal derived by differentiating and filtering the output signal of the sensor for measuring vehicle speed.

11. A land vehicle suspension system in which a plurality of wheel and hub assemblies are each connected to a body of the vehicle by one of a plurality of actuators and the operation of each actuator is controlled by a electrical processor in response to signals received from a plurality of sensors which generate output signals indicative of the attitude of the vehicle body and the forces on the body, the plurality of sensors comprising a sensor for measuring yaw rate of the vehicle, wherein:

the processor has failure detection means for detecting failure of the sensor measuring yaw rate of the vehicle and on detection of said failure replaces the output signal of the failed sensor with a replacement signal and operates in response to the replacement signal and at least one output signal generated by at least one remaining functioning sensor of the plurality of sensors; and

when the failure detection means detects failure of the sensor for measuring the yaw rate of the vehicle, the processor replaces the output signal of the failed sensor with a zero value replacement signal.

12. A land vehicle suspension system in which a plurality of wheel and hub assemblies are each connected to a body of the vehicle by one of a plurality of actuators and the operation of each actuator is controlled by a processor in response to signals received from a plurality of sensors which generate output signals indicative of the attitude of the vehicle body and the forces on the body, the plurality of sensors comprising a sensor for measuring vehicle speed, wherein:

the processor has failure detecting means for detecting failure of the sensor for measuring vehicle speed and on detection of said failure replaces the output signal of the failed sensor with a replacement signal and operates in response to the replacement signal and at least one output signal generated by at least one remaining functioning sensor of the plurality of sensors; and

when the failure detection means detects failure of the sensor for measuring vehicle speed, the processor replaces the output signal of the failed sensor with a constant value replacement signal.

13. A land vehicle suspension system in which a plurality of wheel and hub assemblies are each connected to a body of the vehicle by one of a plurality of actuators and the operation of each actuator is controlled by a processor in response to signals received from a plurality of sensors which generate output signals indicative of the attitude of the vehicle body and the forces on the body, the plurality of sensors comprising sensors for measuring the acceleration of the wheel and hub assemblies, wherein:

the processor has failure detection means for detecting failure of each sensor for measuring acceleration of the wheel and hub assemblies, and on detection of said failure replaces the output signal of the failed sensor with a replacement signal and operates in response to the replacement signal and at least one output signal generated by at least one remaining functioning sensor of the plurality of sensors and

when the detecting means detects said failure the processor replaces the output signal of the failed sensor with a zero value replacement signal.

14. A land vehicle suspension system in which a plurality of wheel and hub assemblies are each connected to a body of the vehicle by one of a plurality of actuators and the operation of each actuator is controlled by a processor in response to signals received from a plurality of sensors which generate output signals indicative of the attitude of the vehicle body and the forces on the body, wherein:

the processor has failure detection means for detecting failure of a sensor of said plurality of sensors and on detection of said failure replaces the output signal of the failed sensor with a replacement signal and operates in response to the replacement signal and at least one output signal generated by at least one remaining functioning sensor of the plurality of sensors; and

the failure detection means of the processor monitors the noise portion of a first output signal of a first sensor of said plurality of sensors and compares the noise portion of the first output signal with the noise portions of the output signals of other sensors of said plurality of sensors and recognizes that the first sensor has failed if the noise portion of the first output signal of the first sensor is outside a predetermined range of the noise portions of the output signals of the other sensors.

15. A land vehicle suspension system in which a plurality of wheel and hub assemblies are each connected to a body of the vehicle by one of a plurality of actuators and the operation of each actuator is controlled by a processor in response to signals received from a plurality of sensors which generate output signals indicative of the attitude of the vehicle body and the forces on the body wherein:

the processor has failure detection means for detecting failure of a sensor of the plurality of sensors and on detection of said failure replaces the output signal of the failed sensor with a replacement signal and operates in response to the replacement signal and at least one output signal generated by at least one remaining functioning sensor of the plurality of sensors; and

the processor is a digital processor and the failure detection means compares at clocked intervals the output signal of a sensor with a previous output signal of the sensor and calculates the frequency with which the difference between successive outputs exceeds a preprogrammed value stored in the memory of the processor, the processor recognizing that the sensor has failed if the frequency exceeds a calculated predefined frequency stored in the memory.