System for monitoring the efficiency of a catalyst, in particular for motor vehicles

• US 5,627,757 A
• Filed: 08/28/1995
• Issued: 05/06/1997
• Est. Priority Date: 09/14/1992
• Status: Expired due to Fees

• Current Assignee: Fiat Auto S.p.A. (Stellantis NV)
• Original Assignee: Fiat Auto S.p.A. (Stellantis NV)
• Inventors: Perotto, Aldo, Comignaghi, Emilio
• Primary Examiner(s): Teska, Kevin J.
• Assistant Examiner(s): LOUIS JACQUES, JACQUES H
• Application Number:
  US08/520,038
• Time in Patent Office: 617 Days
• Field of Search: 364/431.05, 364/431.06, 364/431.03, 364/431.04, 364/510, 364/496, 364/497, 364/551.01, 60/276, 60/277, 60/274, 60/285, 60/278, 123/292, 123/688, 123/691, 123/674, 123/703, 73/118.1, 73/861.66, 73/118.2, 340/438, 340/633, 340/439
• US Class Current: 701/103
• CPC Class Codes: F01N 11/007 the diagnostic devices measuring oxygen or air concentration downstream of the exhaust apparatus
• CPC Class Codes: F01N 2550/02 Catalytic activity of catalytic converters
• CPC Class Codes: F01N 2550/20 Monitoring artificially aged exhaust systems
• CPC Class Codes: F02B 1/04 with fuel-air mixture admission into cylinder
• CPC Class Codes: F02D 41/1441 Plural sensors
• CPC Class Codes: F02D 41/1456 with sensor output signal being linear or quasi-linear with the concentration of oxygen
• CPC Class Codes: Y02T 10/40 Engine management systems

Abstract

A system for measuring the efficiency of a motor vehicle catalytic converter through which gas flow passes. Two sensors monitor the gas conditions upstream and downstream of the catalytic converter and provide output signals to a microprocessor having dual input channels. The sensors may be lambda sensors. Each input channel leads to integration paths which receive the output from the sensors and calculate a variable average. The variable average is sent sequentially to a difference calculating node, a squaring node, and an integration module. The integration module sums intermediate signals over a period of time and generates output signals. The output signals are compared to each other and to reference values to determine if the catalytic converter is operating efficiently. A method of determining the efficiency of the catalytic converter using the aforementioned system is also provided.

Claims

1. A system for measuring an efficiency of a catalyst through which gas flow is intended to pass, including at least two sensors such as lambda sensors which are disposed in use respectively upstream and downstream of said catalyst in the direction of the gas flow and which generate respective output signals, said system including:

first and second calculation means for calculating moving averages of the output signals;

third and fourth calculation means each for calculating differences between instantaneous values of the output signals from one of said upstream or downstream sensors and said moving averages of the first and second calculation means, respectively, in order to generate difference signals;

fifth calculation means for calculating output efficiency signals having values indicative of the efficiency of the catalyst on the basis of the difference signals or signals derived therefrom; and

a warning unit, said warning unit responsive to values of said efficiency signals to generate a warning indicating when said catalyst is operating inefficiently.

2. A system according to claim 1, wherein the fifth calculation means calculates the output efficiency signals from at least one of a ratio and a difference between the difference signals or signals derived therefrom.

3. A system according to claim 1, wherein the fifth calculation means comprises modules for squaring the difference signals.

4. A system according to claim 1 wherein the third calculation means comprises integration modules for integrating the difference signals.

5. A system according to claim 4 wherein the integration modules act within selectively predetermined time intervals.

6. A system according to claim 5, including means for determining the duration of the intervals in which the integration modules act, according to parameters selected from the group consisting of:

the condition of a fuel mixture-ratio control which gives rise to the gases passing through the catalyst;

the running speed of a combustion unit which gives rise to the exhaust gases; and

the load on the combustion unit.

7. A system according to claim 1, wherein the fifth calculation means comprises modules for squaring the difference signals and integration modules for integrating the difference signals;

wherein the integration modules act on the signal output by the squaring modules; and

wherein the fifth calculation means calculates said output efficiency signals from the output signals of the integration modules.

8. A system according to claim 1, including diagnostic means sensitive to the value of at least one of the difference signals or a signal derived therefrom and which can compare the value of the said at least one of the difference signals or a signal derived therefrom with a predetermined threshold in order to identify the malfunctioning of the sensor so that, in the event of malfunctioning, the calculation of the respective output efficiency signal is prevented.

9. A system according to claim 8, wherein the diagnostic means is sensitive to the said at least one of the difference signals which has been squared and integrated.

10. A system according to claim 8, wherein said at least one difference signal is that which relates to the sensor in use upstream of the catalyst.

11. A system according to claim 8, further comprising a line for emitting a corresponding warning signal, when this malfunctioning condition exists, said line being associated with the diagnostic means.

12. A system according to claim 1, further comprising comparison means associated with said fifth calculation means, said comparison means comparing the output efficiency signal of the fifth calculation means with a selectively predetermined threshold, in order to communicate a warning signal to said warning unit when said threshold is reached.

13. A system for monitoring efficiency of a catalyst of an internal combustion engine by analysis of upstream and downstream signals, comprising:

a first lambda sensor which samples gases upstream of said catalyst and which generates a first input signal;

a second lambda sensor which samples gases downstream of said catalyst and which generates a second input signal;

a microprocessor having dual input channels, said channels receiving said first and second input signals, each of said channels comprising;

a variable-average calculating module which calculates moving averages of the input signals;

a difference calculating node which calculates first sets of differences between instantaneous values of the input signals and the moving averages; and

a means for receiving said sets of differences and calculating output signals over an operating period of said catalyst;

means for calculating efficiency signals indicative of the efficiency of the catalyst on the basis of said output signals; and

a warning unit sensitive to said efficiency signals to communicate the condition of said catalyst.

14. A system according to claim 13, wherein said means for receiving said sets of differences and calculating output signals comprises:

a squaring module which squares said first sets of differences and which generates intermediate signals; and

an integration module which sums said intermediate signals over a period and which generates said output signals, said output signals representing mean quadratic deviations of said input signals.

15. A system according to claim 14, wherein said microprocessor includes an enabling module which receives external parameters and sets said period over which said integration module generates said mean quadratic deviation signals.

16. A system according to claim 15, wherein said external parameters comprise signals indicative of engine speed, engine load or the condition of a combustion mixture ratio control.

17. A system according to claim 16, wherein said enabling module comprises a look-up table which receives said external parameters to set said period.

18. A system according to claim 14, further comprising

a first comparator which compares the output signals corresponding to the first sensor input channel and a reference threshold value, said first comparator generating a fault signal indicating a faulty first sensor;

and

a warning unit sensitive to said fault signal of said first comparator, said warning unit communicating a faulty condition of said first sensor.

19. A system according to claim 13, further comprising:

a second difference calculating node which receives the output signals from said input channels and which determines differences between said output signals, wherein said efficiency signals are derived from said differences.

20. A system according to claim 19, further comprising:

a reciprocal calculating module which determines reciprocals of the output signals from said first sensor integration path;

a multiplication node which multiplies said reciprocals and said differences and which generates a normalized output signals; and

a second comparator which compares the normalized output signals and a second reference threshold value, said second comparator generating said efficiency signals related to the efficiency of said catalyst.

21. A system for monitoring efficiency of a catalyst by analysis of upstream and downstream signals, comprising:

a first lambda sensor which samples gases upstream of said catalyst and which generates a first input signal;

a second lambda sensor which samples gases downstream of said catalyst and which generates a second input signal;

a microprocessor having dual input channels, said channels receiving said first and second input signals, said channels comprising;

dual integration paths, one for each input channel, wherein each integration path comprises;

a variable-average calculating module which calculates moving averages of the input signals;

a first difference calculating node which calculates first sets of differences between instantaneous values of the input signals and the moving averages;

a squaring module which squares said first sets of differences and which generates intermediate signals; and

an integration module which sums said intermediate signals over a period and which generates output signals;

a first comparator which compares the output signals corresponding to the first sensor integration path and a reference threshold value, said first comparator generating fault signals indicating a faulty first sensor;

a second difference calculating node which receives the output signals from said integration paths and which determines differences between said output signals;

a reciprocal calculating module which determines reciprocals of the output signals from said first sensor integration path;

a multiplication node which multiplies said reciprocals and said differences and which generates normalized output signals;

a second comparator which compares the normalized output signals and a second reference threshold value, said second comparator generating efficiency signals related to the efficiency of said catalyst; and

a warning unit sensitive to said fault signals of said first comparator, said warning unit communicating a faulty condition of said first sensor, said warning unit further sensitive to said efficiency signals to communicate the condition of said catalyst.

22. A system according to claim 21, including a switch sensitive to the fault signals generated by said first comparator, said switch disabling said second difference calculating node to disable the calculation of the efficiency signals when a faulty condition is detected in said upstream sensor.

23. A method of measuring an efficiency of a catalyst through which gas flow is intended to pass, including at least two sensors such as lambda sensors, which are disposed respectively upstream and downstream of said catalyst in the direction of the gas flow and which generate respective output signals having respective instantaneous values, said method comprising the steps of:

for each sensor, calculating moving averages of said instantaneous values of said output signals;

for each sensor, calculating differences between said instantaneous values of said output signals and said moving averages in order to generate difference signals relating to the difference between said instantaneous values and said moving averages;

calculating output efficiency signals indicative of the efficiency of the catalyst on the basis of the difference signals or signals derived therefrom; and

receiving said efficiency signals at a warning unit, said warning unit responsive to said efficiency signals and generating a warning signal when said catalyst is operating inefficiently.

24. A method according to claim 23, wherein the step of calculating output efficiency signals comprises calculating the output efficiency signals from at least one of a ratio and a difference between the difference signals or signals derived therefrom.

25. A method according to claim 23, wherein the step of calculating output efficiency signals comprises squaring the difference signals.

26. A method according to claim 23, wherein the step of calculating output efficiency signals comprises integrating the difference signals.

27. A method according to claim 23, wherein the step of calculating output efficiency signals comprises squaring the difference signals and integrating the squared difference signals.