Heating and cooling system with variable capacity compressor

• US 5,628,201 A
• Filed: 04/03/1995
• Issued: 05/13/1997
• Est. Priority Date: 04/03/1995
• Status: Expired due to Term

• Current Assignee: Emerson Climate Technologies Incorporated (Emerson Electric Company)
• Original Assignee: Copeland Corporation LLC (Emerson Electric Company)
• Inventors: Bahel, Vijay, Pham, Hung, Hickey, Mickey, Millet, Hank, Greschl, Gerald L., Herroon, Gregory P.
• Primary Examiner(s): Tanner, Harry B.
• Application Number:
  US08/415,640
• Time in Patent Office: 771 Days
• Field of Search: 62/211, 62/223, 62/210, 62/204, 62/228.1, 62/228.4, 62/228.5
• US Class Current: 62/211
• CPC Class Codes: F24F 11/70 Control systems characterised by their outputs; Constructional details thereof
• CPC Class Codes: F24F 11/84 using valves
• CPC Class Codes: F24F 11/85 using variable-flow pumps
• CPC Class Codes: F24F 11/86 by controlling compressors within refrigeration or heat pump circuits
• CPC Class Codes: F25B 13/00 Compression machines, plants or systems, with reversible cycle defrosting cycles F25B47/02
• CPC Class Codes: F25B 2313/0293 related to the indoor fan, e.g. controlling speed
• CPC Class Codes: F25B 2313/0294 related to the outdoor fan, e.g. controlling speed
• CPC Class Codes: F25B 2313/0315 Temperature sensors near the outdoor heat exchanger
• CPC Class Codes: F25B 2600/025 by controlling speed
• CPC Class Codes: F25B 2600/2513 Expansion valves
• CPC Class Codes: F25B 2700/02 Humidity
• CPC Class Codes: F25B 2700/2104 of an indoor room or compartment
• CPC Class Codes: F25B 2700/2106 of fresh outdoor air
• CPC Class Codes: F25B 2700/21152 at the discharge side of the compressor
• CPC Class Codes: F25B 41/35 by rotary motors, e.g. by stepping motors
• CPC Class Codes: F25B 49/022 Compressor control arrangements
• CPC Class Codes: Y02B 30/70 Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating

Abstract

Compressor discharge temperature, ambient outdoor air temperature and thermal load are used as control parameters for controlling the expansion valve setting and the indoor fan speed. In a variable capacity system the thermal load parameter also controls the compressor capacity. Thermal load is measured by an integrating procedure that increments or decrements an accumulated demand counter value used as an indication of thermal load on the system. The counter value is incremented and decremented based on the room temperature and thermostat setpoint. These same parameters are also used in the overcharge/undercharge diagnostic system.

Claims

1. A control system for a heat pump system of the type having a compressor for discharging refrigerant through an electrically controlled valve into a heat exchanger, comprising:

a first sensor for sensing a first parameter indicative of the temperature of the refrigerant discharged from said compressor;

a second sensor for sensing a second parameter indicative of the ambient air temperature;

a third sensor for sensing a third parameter indicative of the thermal load on said heat pump system;

at least one control system processor coupled for communication with said first, second and third sensors and with said valve for controlling the quantity of refrigerant discharged into said heat exchanger based on said first, second and third parameters.

2. The control system of claim 1 wherein said heat pump system is of the type having an indoor heat exchanger and an outdoor heat exchanger and wherein said second sensor senses a second parameter indicative of the ambient air in proximity to said outdoor heat exchanger.

3. The control system of claim 1 wherein said third sensor comprises:

a room temperature sensor for sensing a quantity indicative of room temperature;

a means for establishing a desired temperature setpoint;

a demand counter for accumulating a value indicative of thermal load; and

a load determining system for comparing said room temperature with said desired temperature setpoint and for altering the value accumulated by said demand counter based on said comparison.

4. The control system of claim 3 wherein said load determining system (a) increases the accumulated value if the room temperature is greater than the desired temperature setpoint;

and (b) decreases the accumulated value if the room temperature is less than the desired temperature setpoint.

5. The control system of claim 1 further comprising variable capacity compressor system and compressor control system coupled for communication with said third sensor for controlling the capacity of said compressor based on said thermal load.

6. The control system of claim 5 wherein said variable capacity compressor system comprises a variable speed compressor and wherein said compressor control system varies the speed of the compressor based on said thermal load.

7. The control system of claim 6 wherein said variable speed compressor has a plurality of discretely selectable speeds.

8. The control system of claim 6 wherein said variable speed compressor has a continuously variable range of speeds.

9. The control system of claim 5 wherein said variable capacity compressor system comprises a plurality of compressors selectively operable in tandem and wherein said compressor control system selectively operates said plurality of compressors to vary the capacity of the variable capacity compressor system based on said thermal load.