System and method for dispensing pressurized gas

• US 5,628,349 A
• Filed: 01/25/1995
• Issued: 05/13/1997
• Est. Priority Date: 01/25/1995
• Status: Expired due to Term

• Current Assignee: Integrys Transportation Fuels, LLC (Love's Travel Stops & Country Stores Incorporated)
• Original Assignee: Pinnacle CNG Systems, LLC (WEC Energy Group, Inc.)
• Inventors: Brown, Jack E., Diggins, David A.
• Primary Examiner(s): Recla, Henry J.
• Assistant Examiner(s): MAUST, TIMOTHY LEWIS
• Application Number:
  US08/377,975
• Time in Patent Office: 839 Days
• Field of Search: 141/3, 141/4, 141/5, 141/18, 141/21, 141/83, 141/198, 141/94, 141/95, 220/562, 220/565, 137/552, 137/554
• US Class Current: 141/3
• CPC Class Codes: F17C 13/025 having the pressure as the parameter
• CPC Class Codes: F17C 13/026 having the temperature as the parameter
• CPC Class Codes: F17C 2201/0109 with exteriorly curved end-piece
• CPC Class Codes: F17C 2203/0617 with one layer
• CPC Class Codes: F17C 2205/0323 Valves
• CPC Class Codes: F17C 2205/0326 electrically actuated
• CPC Class Codes: F17C 2205/0364 flexible or articulated, e.g. a hose
• CPC Class Codes: F17C 2205/037 Quick connecting means, e.g. couplings
• CPC Class Codes: F17C 2221/033 Methane, e.g. natural gas, CNG, LNG, GNL, GNC, PLNG
• CPC Class Codes: F17C 2223/0123 gaseous, e.g. CNG, GNC
• CPC Class Codes: F17C 2223/036 Very high pressure (>80 bar)
• CPC Class Codes: F17C 2227/04 Methods for emptying or filling
• CPC Class Codes: F17C 2250/032 using computers
• CPC Class Codes: F17C 2250/034 using wireless transmissions
• CPC Class Codes: F17C 2250/043 Pressure
• CPC Class Codes: F17C 2250/0439 Temperature
• CPC Class Codes: F17C 2250/0621 Volume
• CPC Class Codes: F17C 2250/0626 Pressure
• CPC Class Codes: F17C 2250/0631 Temperature
• CPC Class Codes: F17C 2250/072 Action when predefined value is reached
• CPC Class Codes: F17C 2260/026 : by calculation
• CPC Class Codes: F17C 2260/028 : Avoiding unauthorised transfer
• CPC Class Codes: F17C 2270/0139 : Fuel stations
• CPC Class Codes: F17C 2270/0168 : by vehicles
• CPC Class Codes: F17C 5/06 : for filling with compressed gases

Abstract

A system and method for dispensing pressurized gas, especially CNG, in which the temperature inside the receiving tank is preferably monitored and is used by a computer to adjust the fill pressure to compensate for the temperature and pressure rise attributable to adiabatic compression of the gas inside the receiving tank. The system also utilizes the temperature and pressure of the receiving tank to calculate the volume of gas dispensed.

Claims

1. A system for dispensing pressurized gas from a pressurized gas source into a receiving tank, the system comprising:

a pressurized gas source;

at least one receiving tank;

means for releasably connecting the source to the tank;

means for sensing gas temperature inside the tank and for generating a signal corresponding thereto;

means for sensing gas pressure inside the tank and for generating a signal corresponding thereto;

a computer;

means for initiating a flow of pressurized gas into the tank;

means for communicating signals generated by the temperature and pressure sensing means to the computer in a form recognizable by the computer;

means within the computer for receiving and storing manufacturer'"'"'s data for the water volume and rated pressure of the tank, for receiving and storing temperature and pressure data communicated to the computer by the temperature and pressure sensing means, for periodically calculating gas volume inside the tank at standard conditions based on tank temperature and pressure, for periodically calculating estimated tank finish pressure, and for comparing the actual tank pressure and calculated gas volume to the estimated tank finish pressure and corresponding gas volume for the tank; and

means for terminating the flow of pressurized gas to the tank whenever the calculated volume of gas in the tank or the gas pressure in the tank reaches a predetermined value.

2. The system of claim 1 wherein the pressurized gas is compressed natural gas.

3. The system of claim 1 further comprising automated authorization means.

4. The system of claim 3 wherein the means for initiating a flow of pressurized gas into the tank comprises at least one valve and means for controlling the valve in response to a signal generated by the authorization means.

5. The system of claim 1 wherein the communicating means comprises electronic signal generating, transmitting and receiving means.

6. The system of claim 1 wherein the means for terminating the flow of pressurized gas to the tank terminates the flow whenever the volume of gas inside the tank reaches a predetermined value.

7. The system of claim 1 wherein the means for terminating the flow of pressurized gas to the tank terminates the flow whenever the gas pressure in the tank reaches a predetermined value.

8. The system of claim 1 comprising means for calculating and storing a value corresponding to the volume of gas inside the tank at standard conditions at any time after the flow of pressurized gas into the tank is initiated.

9. The system of claim 1 comprising means for calculating, displaying and storing the volume of gas dispensed into the tank.

10. The system of claim 1 comprising means for calculating, displaying and storing the cost of gas dispensed into the tank.

11. The system of claim 1 comprising means for simultaneously dispensing pressurized gas from the pressurized gas source to a plurality of receiving tanks.

12. The system of claim 1 comprising means for controlling the flow of pressurized gas from the pressurized gas source to the receiving tank at a desired flow rate.

13. The system of claim 3 wherein the receiving tank is a vehicle storage tank and wherein the automated authorization means is vehicle-specific.

14. The system of claim 1 wherein the means for sensing gas temperature inside the tank and for generating a signal corresponding thereto comprises a temperature transducer extending into the tank.

15. The system of claim 1 wherein the means for sensing gas pressure inside the tank and for generating a signal corresponding thereto is a pressure transducer in fluid communication with the tank.

16. The system of claim 1 wherein the means for releasably connecting the source to the tank comprises a flexible hose with a releasable connector means.

17. The system of claim 1 wherein the means for releasably connecting the source to the tank comprises a hose connector assembly with means for use in communicating receiving tank data to the computer.

18. A method for dispensing pressurized gas from a pressurized gas source into a receiving tank having a predetermined water volume and rated pressure;

the method comprising the steps of;

reading and storing in a computer data for the predetermined water volume and rated pressure of the tank;

releasably connecting a gas flow conduit from the source to the tank;

sensing and communicating to the computer an initial temperature and pressure inside the tank;

calculating and storing an initial value for the volume of gas inside the tank at standard conditions;

initiating a flow of pressurized gas from the source into the tank;

periodically sensing and communicating to the computer the temperature and pressure of gas inside the tank;

periodically recalculating the volume of gas inside the tank at standard conditions;

periodically calculating an estimated finish pressure for the gas inside the tank;

comparing the actual tank pressure and calculated gas volume to the estimated tank finish pressure and corresponding gas volume for the tank; and

terminating the flow of pressurized gas to the tank whenever the volume of gas in the tank or the gas pressure in the tank reaches a predetermined value.

19. The method of claim 18 wherein the pressurized gas is compressed natural gas.

20. The method of claim 18 further comprising the step of confirming user authorization prior to initiating the flow of pressurized gas.

21. The method of claim 18 comprising the step of terminating the flow of pressurized gas to the tank whenever the volume of gas inside the tank reaches a predetermined value.

22. The method of claim 18 comprising the step of terminating the flow of pressurized gas to the tank whenever the gas pressure inside the tank reaches a predetermined value.

23. The method of claim 18 comprising the step of simultaneously dispensing pressurized gas from the pressurized gas source to a plurality of receiving tanks.

24. The method of claim 18 comprising the step of controlling the flow of pressurized gas from the pressurized gas source to the receiving tank at a desired flow rate.

25. The method of claim 18 wherein the receiving tank is a vehicle storage tank.

26. The method of claim 18 comprising the steps of calculating, storing and displaying the volume of gas dispensed from the source into the tank.

27. The method of claim 18 comprising the steps of calculating, displaying and storing the cost of gas dispensed from the source into the tank.

28. A system for determining the amount of a predetermined pressurized gas dispensed from a pressurized gas source into a receiving tank having a tank wall and a known water volume, the system comprising:

means for determining the initial temperature and pressure inside the receiving tank;

means for calculating and storing a value for the initial volume of gas inside the receiving tank at standard conditions;

means for determining the final temperature and pressure inside the receiving tank;

means for calculating a value for the final gas volume inside the receiving tank at standard conditions; and

means for determining the difference between the initial and final gas volumes inside the receiving tank.

29. The system of claim 28 wherein the means for determining the initial and final temperatures inside the receiving tank comprises a temperature transducer installed in the tank wall.

30. The system of claim 28 wherein the means for determining the initial and final pressures inside the receiving tank comprises a pressure transducer installed in the tank wall.

31. The system of claim 28 wherein the means for calculating the initial and final gas volumes inside the tank is a personal computer.

32. The system of claim 28 wherein the means for determining the difference between the initial and final gas volumes inside the receiving tank is a personal computer.

33. A method for refilling a receiving tank with a pressurized gas, the method comprising the steps of:

determining the supercompressibility factor for the pressurized gas;

determining the volume of the receiving tank;

determining the initial temperature and pressure inside the receiving tank;

calculating the volume of pressurized gas inside the receiving tank at standard conditions prior to refilling using the Ideal Gas Law as corrected for the supercompressibility of the pressurized gas;

initiating a flow of pressurized gas into the receiving tank;

determining a desired finish fill pressure based upon the temperature and pressure inside the receiving tank;

monitoring pressure inside the receiving tank during refilling;

terminating the flow of pressurized gas when the pressure inside the receiving tank reaches the desired finish fill pressure;

determining the final temperature and pressure inside the receiving tank;

calculating the volume of pressurized gas inside the receiving tank at standard conditions after refilling using the Ideal Gas Law as corrected for the supercompressibility of the pressurized gas; and

determining the volume of gas dispensed during refilling by subtracting the volume of gas inside the receiving tank prior to refilling from the volume of gas inside the tank after refilling.

34. The method of claim 33 comprising the additional steps of monitoring the temperature inside the receiving tank during refilling and redetermining the desired finish fill pressure in response to temperature changes inside the receiving tank during refilling.

35. The method of claim 34 comprising the additional step of calculating the volume of pressurized gas inside the tank at standard conditions during refilling using the Ideal Gas Law as corrected for the supercompressibility of the pressurized gas.

36. The method of claim 35 wherein the flow of pressurized gas is terminated whenever the volume of pressurized gas inside the tank reaches a predetermined level.

37. The method of claim 33 comprising the additional step of reducing the flow of pressurized gas as the pressure inside the tank approaches the desired finish fill pressure.