Wound dressing and delivery system therefor

• US 5,628,724 A
• Filed: 12/29/1994
• Issued: 05/13/1997
• Est. Priority Date: 12/29/1994
• Status: Expired due to Term

• Current Assignee: Deroyal Industries Incorporated
• Original Assignee: Deroyal Industries Incorporated
• Inventors: Holmes, Randel B., DeBusk, Janet S.
• Primary Examiner(s): McDermott, Corrine M.
• Assistant Examiner(s): SMITH, CHALIN A
• Application Number:
  US08/365,747
• Time in Patent Office: 866 Days
• Field of Search: 602/42, 602/43, 602/52, 602/54, 602/57, 206/440, 206/441, 206/904, 604/304, 604/307, 604/180, 428/343, 428/352, 428/354, 428/355, 428/351
• US Class Current: 602/58
• CPC Class Codes: A61F 13/023 wound covering film layers without a fluid retention layer
• CPC Class Codes: A61F 2013/00817 handles or handling tabs
• CPC Class Codes: A61F 2013/00829 rigid or semi-rigid backing
• CPC Class Codes: Y10T 428/1471 Protective layer
• CPC Class Codes: Y10T 428/2848 Three or more layers

Abstract

An improved wound dressing composite is disclosed, having a membrane film wound dressing, a relatively stiff substantially planar carrier sheet with tabs, and a releasable cover. The film dressing has an upper surface, a lower adhesive surface and opposed side edges for application in a spread out disposition to a wound site with the lower surface adhered thereto. The film dressing, being relatively thin, is substantially unable to support itself in a planar configuration. The carrier sheet has an upper surface, a lower surface, and opposed edges. The carrier sheet is releasably adhered on its lower surface to the upper surface of the film dressing in supporting relation for supporting the film dressing in a planar configuration, with the side edges of the film dressing and carrier sheet generally aligned in close adjacency. At least one tab is attached to the carrier sheet adjacent at least one of the side edges thereof, and extends out beyond the side edge of the carrier sheet and the adjacent side edge of the film dressing. The tab is used to remove the carrier sheet from the film dressing after application. A cover protects the lower adhesive surface of the film dressing prior to application, and is used to hold the composite during application.

Claims

1. A wound dressing composite which comprises:

a breathable membrane film wound dressing having an upper surface, a lower adhesive surface and opposed side edges for application in a spread out disposition to a wound site with the lower surface adhered thereto, said film dressing substantially unable to support itself in a planar configuration;

a relatively stiff substantially transparent integral film carrier sheet having an upper surface, a lower surface, and opposed side edges, the carrier sheet being releasably adhered on its lower surface to substantially the entire upper surface of the film dressing in supporting relation for supporting the entire film dressing in a planar configuration, with the side edges of the film dressing and carrier sheet generally aligned in close adjacency;

at least one tab substantially fixedly attached to the carrier sheet adjacent at least one of the opposed side edges thereof, the tab extending out beyond the side edge of the carrier sheet and adjacent a side edge of the film dressing for removing the carrier sheet from the film dressing after application thereof to the wound site;

a cover releasably adhered to the lower adhesive surface of the film dressing in covering relationship therewith for protecting the lower adhesive surface prior to application of the film dressing to the wound site; and

a rigidity strip having a width which is relatively narrow compared to the width of the film dressing and having a length substantially equal to the length of the film dressing said strip being made of substantially the same material and having substantially the same thickness as said film dressing and being adjacent an edge of the film dressing along the side edge of the film dressing which is adjacent the tab for promoting adhesion between the film dressing and the wound site when the carrier sheet is removed from the film dressing, said rigidity strip and said film dressing each having a MVTR greater than about 20 grams/100 in² /24 hours at 100°

F. and 90% relative humidity as measured by ASTM E96 Method E.

2. The composite of claim 1 wherein the rigidity strip has an upper surface and a lower adhesive surface, the lower adhesive surface adhered to the upper surface of the film dressing.

3. The composite of claim 1 wherein the film dressing is further comprised of a transparent polyurethane film having moisture vapor transmission rates greater than about 20, and is essentially water and bacteria impermeable.

4. The composite of claim 1 wherein the lower adhesive surfaces of the film dressing and rigidity strip further comprise a hypoallergenic acrylate copolymer.

5. The composite of claim 1 wherein the tab is comprised of paper.

6. The composite of claim 1 wherein the film dressing further comprises a pad adhered to a center region of the adhesive lower surface of the film dressing.

7. The composite of claim 1 wherein the composite has a generally rectangular shape.

8. The composite of claim 1 wherein the carrier sheet is comprised of 2 mil polyethylene film.

9. The composite of claim 1 wherein the upper surface of the film dressing has a matte finish.

10. The composite of claim 1 wherein the rigidity strip has an upper surface and a lower adhesive surface, the upper surface adhered to the lower adhesive surface of the film dressing.

11. The composite of claim 10 wherein the rigidity strip is further comprised of the same material as the film dressing, and the lower adhesive surface of the rigidity strip is further comprised of the same material as the lower adhesive surface of the film dressing.

12. A wound dressing composite comprising:

a membrane film wound dressing, made of polyurethane with a moisture vapor transmission rate of at least 20 grams per 100 square inches per 24 hours, having an upper surface, a lower adhesive surface and opposed side edges for application in a spread out disposition to a wound site with the lower surface adhered thereto, said film dressing substantially unable to support itself in a planar configuration;

a relatively stiff substantially transparent carrier sheet, made of polyethylene film, having an upper surface, a lower surface, and opposed side edges, the carrier sheet being releasably adhered on its lower surface to the upper surface of the film dressing in supporting relation for supporting the film dressing in a planar configuration with the side edges of film dressing and carrier sheet aligned in close adjacency;

at least one tab, made of paper, attached to the carrier sheet adjacent at least one of the opposed side edges thereof, the tab extending out beyond the side edge of the carrier sheet and adjacent a side edge of the film dressing for removing the carrier sheet from the film dressing after application thereof to the wound site;

at least one rigidity strip, made of the same material as the film dressing, in the form of a strip having a width that is relatively narrow compared to the width of the film dressing, and having a length that is substantially equal to the length of the film dressing, having an upper surface and a lower adhesive surface, the upper surface adhered to the lower adhesive surface of the film dressing along at least one of the side edges of the film dressing which underlies the tabs, for promoting adhesion between the film dressing and the wound site when the carrier sheet is removed from the film dressing;

a pad adhered to a center region of the adhesive lower surface of the film dressing;

a cover, made of paper coated with silicone, releasably adhered to the lower adhesive surface of the film dressing in covering relationship therewith for protecting the lower adhesive surface prior to application of the film dressing to the wound site; and

the sheet dressing composite having a generally rectangular shape.

13. The composite of claim 12 wherein the lower adhesive surfaces of the film dressing and the rigidity strip are made of a hypoallergenic acrylate copolymer.

14. The composite of claim 12 wherein the upper surface of the film dressing has a matte finish.

15. A wound dressing composite which comprises:

a breathable membrane film wound dressing having a thickness of from about 0.80 mils to about 1.20 mils, a moisture vapor transmission rate (MVTR) greater than about 20 grams/100 in² /24 hours at 100°

F. and 90% relative humidity as measured by ASTM E96 Method E and having an upper surface, a lower adhesive surface and opposed side edges for application in a spread out disposition to a wound site with the lower surface adhered thereto, said film dressing substantially unable to support itself in a planar configuration;

a relatively stiff substantially transparent integral carrier film having an upper surface, a lower surface, and opposed side edges, the carrier film being releasably adhered on its lower surface to substantially the entire upper surface of the film dressing in supporting relation for supporting the entire film dressing in a planar configuration;

tabs substantially fixedly attached to the carrier sheet adjacent opposite side edges thereof, the tabs extending out beyond the side edges of the carrier sheet and adjacent side edges of the film dressing for removing the carrier sheet from the film dressing after application thereof to the wound site; and

a cover releasably adhered to the lower adhesive surface of the film dressing in covering relationship therewith for protecting the lower adhesive surface prior to application of the film dressing to the wound site, said cover extending out beyond the side edges of the film dressing adjacent said tabs so that said tabs and the adjacent portions of said cover both extend out beyond the side edges of the film dressing in close face-to-face adjacency.

16. The composite of claim 15 further comprising at least one rigidity strip in the form of a strip having a width that is relatively narrow compared to the width of the film dressing, and having a length that is substantially equal to the length of the film dressing, having an upper surface and a lower adhesive surface, the lower adhesive surface adhered to the upper surface of the film dressing along at least one of the side edges of the film dressing which underlies the tabs, for promoting adhesion between the film dressing and the wound site when the carrier sheet is removed from the film dressing, wherein said rigidity strip is made of substantially the same material as said film dressing.

17. The composite of claim 15 wherein the carrier sheet is comprised of 2 mil polyethylene film.

18. The composite of claim 15 further comprising at least one rigidity strip in the form of a strip having a width that is relatively narrow compared to the width of the film dressing, said strip having a length that is a substantially equal to the length of the film dressing, having an upper surface and a lower adhesive surface, the upper surface adhered to the lower adhesive surface of the film dressing along at least one of the side edges of the film dressing which underlies a tab, for promoting adhesion between the film dressing and the wound site when the carrier sheet is removed from the film dressing, wherein said rigidity strip is made of the same material having substantially the same thickness as said film dressing.

19. The composite of claim 18 wherein the lower adhesive surface of the rigidity strip is further comprised of the same material as the lower adhesive surface of the film dressing.

20. A method for applying a wound dressing composite wherein the composite comprises:

a breathable membrane film wound dressing having a thickness of from about 0.80 mils to about 1.20 mils, a moisture vapor transmission rate (MVTR) greater than about 20 grams/100 in² /24 hours at 100°

F. and 90% relative humidity as measured by ASTM E96 Method E and having an upper surface, a lower adhesive surface and opposed side edges for application in a spread out disposition to a wound site with the lower surface adhered thereto, said film dressing substantially unable to support itself in a planar configuration;

a relatively stiff substantially transparent carrier film having an upper surface, a lower surface, and opposed side edges, the carrier film being releasably adhered on its lower surface to substantially the entire upper surface of the film dressing in supporting relation for supporting the entire film dressing in a planar configuration;

tabs substantially fixedly attached to the carrier sheet adjacent opposite side edges thereof, the tabs extending out beyond the side edges of the carrier sheet and adjacent side edges of the film dressing for removing the carrier sheet from the film dressing after application thereof to the wound site; and

a cover releasably adhered to the lower adhesive surface of the film dressing in covering relationship therewith for protecting the lower adhesive surface prior to application of the film dressing to the wound site, said cover extending out beyond the side edges of the film dressing adjacent said tabs so that said tabs and the adjacent portions of said cover both extend out beyond the side edges of the film dressing in close face-to-face adjacency,

the method comprising removing the cover from the lower adhesive surface of the film dressing, applying the film dressing over a wound site and removing the carrier film from the film dressing by grasping at least one of the tabs fixedly attached to the carrier film and separating the carrier film from the dressing.

21. The method of claim 20 wherein the cover contains two inwardly overlapping sections, the method further comprising removing the cover by grasping the overlapping sections of the cover and pulling apart the sections so as to remove the cover from the composite thereby exposing the lower adhesive surface of the dressing.

22. The method of claim 20 further comprising pressing substantially the entire upper surface of the carrier film prior to separating the carrier film from the dressing thereby smoothing and adhering the film dressing to the wound site.

23. The method of claim 22 wherein the composite further comprises a rigidity strip having a width which is relatively narrow compared to the width of the film dressing and having a length substantially equal to the length of the film dressing said strip being made of substantially the same material and having substantially the same thickness as the film dressing and being adjacent an edge of the film dressing along the side edge of the film dressing which is adjacent to and which underlies a portion of at least one tab, the method further comprising pressing the portion of the tab overlaying the rigidity strip to promote adhesion between the film dressing and the wound site.

24. The method of claim 20 wherein the composite further comprises a rigidity strip having a width which is relatively narrow compared to the width of the film dressing and having a length substantially equal to the length of the film dressing said strip being made of substantially the same material and having substantially the same thickness as the film dressing and being adjacent an edge of the film dressing along the side edge of the film dressing which is adjacent to and which underlies a portion of at least one tab, the method further comprising pressing the portion of the tab overlaying the rigidity strip to promote adhesion between the film dressing and the wound site before separating the carrier film from the dressing.

25. The method of claim 24 wherein the carrier film is separated from the dressing by grasping the tab overlaying the rigidity strip.