Packaging with peelable lid

• US 5,629,060 A
• Filed: 03/03/1994
• Issued: 05/13/1997
• Est. Priority Date: 07/01/1991
• Status: Expired due to Fees

• Current Assignee: Seawell North America Incorporated
• Original Assignee: Seawell North America Incorporated
• Inventors: Garwood, Anthony J. M.
• Primary Examiner(s): Robinson, Ellis
• Assistant Examiner(s): DYE, RENA
• Application Number:
  US08/170,254
• Time in Patent Office: 1,167 Days
• Field of Search: 426/396, 426/129, 426/119, 53/433, 53/453, 53/511, 53/559, 206/213.1, 206/497, 156/581, 156/583.1, 156/292, 156/69, 428/200, 428/201, 428/202, 428/194, 428/35.2, 428/35.5, 428/35.7, 428/212, 428/347, 428/349
• US Class Current: 428/35.2
• CPC Class Codes: B65B 7/168 by applying and securing double closures
• CPC Class Codes: B65D 25/16 Loose, or loosely-attached, linings
• CPC Class Codes: B65D 75/32 one or both sheets or blanks being recessed to accommodate contents
• CPC Class Codes: B65D 77/2024 the cover being welded or adhered to the container
• CPC Class Codes: B65D 81/24 Adaptations for preventing deterioration or decay of contents; Applications to the container or packaging material of food preservatives, fungicides, pesticides or animal repellants with thermal insulation B65D81/38
• CPC Class Codes: Y10T 428/1334 Nonself-supporting tubular film or bag [e.g., pouch, envelope, packet, etc.]
• CPC Class Codes: Y10T 428/1345 Single layer [continuous layer]
• CPC Class Codes: Y10T 428/1352 Polymer or resin containing [i.e., natural or synthetic]
• CPC Class Codes: Y10T 428/24793 Comprising discontinuous or differential impregnation or bond
• CPC Class Codes: Y10T 428/24843 with heat sealable or heat releasable adhesive layer
• CPC Class Codes: Y10T 428/24851 Intermediate layer is discontinuous or differential
• CPC Class Codes: Y10T 428/2486 with outer strippable or release layer
• CPC Class Codes: Y10T 428/24942 including components having same physical characteristic in differing degree
• CPC Class Codes: Y10T 428/2826 Synthetic resin or polymer

Abstract

A method of sealing a peelable lid (7) to a package is disclosed. The package contains a base (1) and a potentially rupturable flexible web (5) of plastics material covering the base (1) which together define a sealed space therebetween. The lid (7) is in turn sealed above the flexible web (5). The method comprises the steps of: 1) placing a lid (7) over a thin flexible web (5); 2) sealing the lid (7) to the thin flexible web (5) over the base (1) with a strip like seal (13) which extends around the perimeter of the space so the lid (7) will be sealed at the same region as the thin flexible web (5) is sealed to the base (1). The sealing is achieved by a thermosealing process which provides a temperature gradient across the width provides the seal (13) with a peelable adhesion gradient across its width so that when the lid (7) is stripped from the package, it will be unlikely to rupture the thin flexible web (5). A package made by the method is also disclosed.

Claims

1. A method of sealing a peelable lid to a package which contains a base and a flexible web of plastics material covering and held to the base at the perimeter thereof which together define a space therebetween, said method comprising the steps of:

placing said lid over said flexible web;

sealing said lid by a thermosealing process to said flexible web over said base with a strip seal which extends around the perimeter of said base, said seal having an inner portion and an outer portion, said thermosealing process providing a temperature gradient across the width of the striplike seal from the inner portion to the outer portion thereof,

said seal further having a peelable adhesion gradient across the width of said strip seal, the inner portion of the seal which is adjacent the space having an adhesion which is lower than the adhesion of the outer portion of said seal so that when said lid is stripped from said package, said flexible web is unlikely to rupture.

2. Method as claimed in claim 1 wherein said strip like seal is produced by the step of applying a heated platen which forms the strip like seal to the lid and effecting a thermo sealing adhesion.

3. A method as claimed in claim 2 wherein said heated platen is a two part platen which forms said strip seal wherein said seal comprises two side by side extending strips, an innermost strip and an outermost strip, the outermost strip being heated to a higher temperature than the innermost strip, such that the outermost strip possesses a higher adhesion than the innermost strip.

4. A method as claimed in claim 2 wherein the heated platen has an outermost edge and an innermost edge, wherein the outermost edge of said platen which forms the outer portion of the strip seal is at a higher temperature than the innermost edge of the platen which forms the inner portion of the strip seal.

5. A package comprising a base, a flexible web of plastics material covering said base and adhered to said base to define a space therebetween, and a lid sealed to said flexible web at the same region as said flexible web is adhered to said base, the sealing of said lid to said flexible web being by way of a strip seal having an inner portion and an outer portion which extends around said base, and wherein there is a peelable adhesion gradient across the width of the strip, the inner portion of the strip seal being adjacent the space and having a lower adhesion than the outer portion thereof, such that, said flexible web is inhibited against rupturing when said lid is peeled from said package.

6. A package as claimed in claim 5 wherein said strip seal comprises two seals, an innermost seal and an outermost seal which extend side by side, and wherein the outermost seal has a higher adhesion than the innermost seal.

7. A package as claimed in claim 6 wherein the innermost seal is between the base and the flexible web.

8. A package as claimed in claim 5 wherein the flexible web is of a plastisticised polyvinyl chloride, and a surface of the base and a surface of the lid which are adjacent to the flexible web include an amorphous poly(ethylene terephthalate).

9. A package as claimed in claim 8 wherein meat is contained on said base under said flexible web and in said space, and wherein there is a gas between said lid and said flexible web which is capable of enhancing the preservation of the meat by permeating the flexible web.

10. A package as claimed in claim 8 wherein the base has a cup shaped depression in which the meat is received, and a lip which surrounds the depression and wherein the strip seal is on said lip.

11. Apparatus for sealing a peelable lid to a package which contains a base and a flexible web of plastics covering and held to the base which together define a space therebetween for receipt of goods, said base having a cup shaped depression on which said goods are received and a peripheral lip surrounding said cup shaped depression,

said apparatus comprising a lower chamber part to receive said base and said flexible web,

platen means for heat sealing said lid to said flexible web and to cause adhesion of said flexible web to said lip, said platen forming a sealing strip surface around said depression and alignable with said lip, said sealing strip having an inner portion and an outer portion;

means for heating said platen so said sealing strip surface has a temperature gradient thereacross, such that a higher temperature is applied at the outer portion of said sealing strip surface; and

means for moving said platen means to effect such sealing and adhesion.

12. Apparatus as claimed in claim 11 wherein said platen is a two part platen which forms two sealing strips, a first part forming an outermost sealing strip and a second part forming an innermost sealing strip.

13. Apparatus as claimed in claim 11 further including

a cooled platen;

and

means for moving the cooled platen so as to clamp the lid, the flexible web and the lip of the base together before said platen means is moved to effect said sealing and adhesion.

14. A method of sealing a peelable lid to a package which contains a base and a flexible web of plastics material covering and held to the base at the perimeter thereof which together define a space therebetween, said method comprising the steps of:

placing said lid over said flexible web;

sealing said lid by a thermosealing process to said flexible web over said base with a strip seal by applying a heated platen to the lid and effecting a thermo sealing adhesion, said strip seal having an inner portion and an outer portion and extending around the perimeter of said base, said thermosealing process providing a temperature gradient across the width of the strip like seal from the inner portion to the outer portion thereof,

said seal further having a peelable adhesion gradient across the width of said strip seal, the inner portion of the seal which is adjacent the space having an adhesion which is lower than the adhesion of the outer portion of said seal so that when said lid is stripped from said package, said flexible web is unlikely to rupture.

15. A method of producing a gas barrier package which comprises a first gas barrier web, a gas permeable web of plastics material covering and held to the first gas barrier web to define a goods containing space therebetween, and a second gas barrier web covering said gas permeable web and peelably sealed relative to said first gas barrier web to define a gas barrier packaging containing said goods, said method having the steps of:

sealing said gas permeable web to said first gas barrier web with a first strip seal which extends around said space and closes said space containing goods;

sealing said second gas barrier web relative to said first gas barrier web by a second strip seal which is peelable and which extends around said first gas barrier web external of said first strip seal to define said gas barrier package;

so that when said second gas barrier web is peeled to open said gas barrier package, said first strip seal remains intact and retains said gas permeable web sealed to said first gas barrier web with goods therebetween, such that gas can permeate said gas permeable web and contact said goods.

16. A method as recited in claim 15 wherein said second strip seal is produced by the step of applying a heated platen to form said second strip seal between said second gas barrier web and said first gas barrier web and effecting thermosealing adhesion therebetween.

17. A method as recited in claim 16 wherein said heated platen is a two part platen which includes an innermost part and an outermost part, the outermost part being heated to a higher temperature than the innermost part, so as to produce said second strip seal with a higher adhesion than said first strip seal.

18. A method as recited in claim 15 wherein said sealing is effected by a heated platen having an innermost edge and an outermost edge, said platen being heated so the outermost edge thereof which forms said second strip seal is at a higher temperature than the innermost edge thereof which forms the first strip seal.

19. A method as recited in claim 15 wherein said flexible web is less rigid than said first gas barrier web and is stretched and sealed to the first gas barrier web in a stretched condition.

20. A method as recited in claim 15 wherein said first gas barrier web has a cup shaped depression in which the goods are received, and a lip which surrounds the depression and wherein said first and said second strip seals are on said lip.

21. A method as recited in claim 15 further comprising introducing a gas to enhance the preservation of the goods between said first gas barrier web and said gas permeable web prior to said sealing.

22. A gas barrier package comprising

a first gas barrier web and a gas permeable web of plastics material covering and sealed to said first gas barrier web to define a goods containing space therebetween;

a second gas barrier web covering said gas permeable web;

a first strip seal sealing the gas permeable web to the first gas barrier web, said first strip seal extending around and closing said space; and

a second strip seal sealing said second gas barrier web relative to said first barrier web, said second strip seal being peelable and extending around said first gas barrier web external of said first strip seal, said second seal having a higher adhesion gradient than said first seal,

such that when said second gas barrier web is peeled to open said gas barrier package, said first strip seal remains intact and retains said gas permeable web sealed to said first gas barrier web with goods therebetween, and wherein gas can permeate said gas permeable web to then contact said goods.

23. A package as recited in claim 22 wherein said first and said second strip seals comprise two strips which extend side by side, an innermost seal and an outermost seal, and wherein the outermost seal has a higher adhesion than the innermost seal.

24. A package as recited in claim 23 wherein the innermost seal is formed between the base and the flexible web.

25. A package as recited in claim 23 wherein the gas permeable web is of a plasticised polyvinyl chloride, and the first and second gas barrier webs each include an amorphous poly(ethylene terephthalate) along a surface which faces the flexible web.

26. A package as recited in claim 24 wherein there is meat on said base under said gas permeable web and in said space and wherein there is a gas between said second gas barrier web and said gas permeable, said gas being selected for enhancing the preservation of the meat by permeating the gas permeable web.

27. A package as recited in claim 24 wherein said first gas barrier web has a cup shaped depression in which meat is received, and a lip which surrounds the depression and wherein said first and said second strip seals are on said lip.

28. A package as recited in claim 22 wherein said gas permeable web has openings therein for permitting rapid permeation of gas therethrough.

29. A package as recited in claim 25 wherein said gas permeable web is less rigid than said first gas barrier web and is stretched over said goods and wherein said goods extend above said lip.

30. Apparatus for producing a gas barrier package comprising a first gas barrier web and a gas permeable web of plastics material covering and held to the first gas barrier web to define goods containing space therebetween, and a second gas barrier web covering said gas permeable web and peelably sealed relative to said first gas barrier web, said first gas barrier web having a cup shaped depression therein in which said goods are received and a peripheral lip surrounding said cup shaped depression, said apparatus comprising:

sealing means for providing a first strip seal between said gas permeable web and said first gas barrier web, said first strip seal extending around said space and closing said space, said sealing means also providing a second strip seal for sealing said second gas barrier web relative to said first gas barrier web with a peelable seal, said second strip seal extending around said first gas barrier web external of said first strip seal and having a higher adhesion gradient than said first seal,

such that when said second gas barrier web is peeled to open said gas barrier package, said first strip seal remains intact and retains said gas permeable web sealed to said first gas barrier web with goods therebetween, and wherein gas can permeate said gas permeable web to then contact said goods.

31. Apparatus as recited in claim 30 wherein said sealing means comprises a heated platen means.

32. Apparatus as recited in claim 31 wherein said heated platen means comprises a two part platen, a first part which forms said first strip seal and a second part which forms said second strip seal.

33. Apparatus as recited in claim 32 further comprising

a cooled platen;

means for moving the cooled platen to clamp said first and said second gas barrier webs and said gas permeable web prior to sealing of said first strip seal and said second strip seal by said heated platen means.

34. Apparatus as recited in claim 31 wherein said heated platen means is heated so said second strip seal will have a higher adhesion than said first strip seal.

35. A gas barrier package comprising

a first gas barrier web and a gas permeable web of plastics material covering and sealed to said first gas barrier web to define a goods containing space therebetween;

a second gas barrier web covering said gas permeable web;

a first strip seal sealing the gas permeable web to the first gas barrier web, said first strip seal extending around and closing said space; and

a second strip seal sealing said second gas barrier web relative to said first barrier web, said second strip seal having a higher adhesion gradient than said first seal and being peelable and extending around said first gas barrier web adjacent to said first strip seal;

such that when said second gas barrier web is peeled to open said gas barrier package, said first strip seal remains intact and retains said gas permeable web sealed to said first gas barrier web with goods therebetween, and wherein gas can permeate said gas permeable web to then contact said goods.

36. A package as recited in claim 35 wherein said first and said second strip seals comprise two strips which extend side by side, an innermost seal and an outermost seal, and wherein the outermost seal has a higher adhesion than the innermost seal.

37. A package as recited in claim 36 wherein the innermost seal is formed between the base and the flexible web.

38. A package as recited in claim 36 wherein the gas permeable web is of a plasticised polyvinyl chloride, and the first and second gas barrier webs each include an amorphous poly(ethylene terephthalate) along a surface which faces the flexible web.

39. A package as recited in claim 37 wherein there is meat on said base under said gas permeable web and in said space and wherein there is a gas between said second gas barrier web and said gas permeable, said gas being selected for enhancing the preservation of the meat by permeating the gas permeable web.

40. A package as recited in claim 37 wherein said first gas barrier web has a cup shaped depression in which meat is received, and a lip which surrounds the depression and wherein said first and said second strip seals are on said lip.

41. A package as recited in claim 35 wherein said gas permeable web has openings therein for permitting rapid permeation of gas therethrough.

42. A package as recited in claim 38 wherein said gas permeable web is less rigid than said first gas barrier web and is stretched over said goods and wherein said goods extend above said lip.