Charger for use with a nickel-cadmium battery that uses charge and discharge cycles dependent on voltage and current

• US 5,629,600 A
• Filed: 06/20/1994
• Issued: 05/13/1997
• Est. Priority Date: 07/26/1993
• Status: Expired due to Fees

• Current Assignee: Brother Kogyo Kabushiki Kaisha
• Original Assignee: Brother Kogyo Kabushiki Kaisha
• Inventors: Hara, Yoshimasa
• Primary Examiner(s): NAPPI, ROBERT E
• Application Number:
  US08/262,494
• Time in Patent Office: 1,058 Days
• Field of Search: 320/5, 320/9, 320/13, 320/4, 320/48, 320/32, 320/33, 320/39
• US Class Current: 320/132
• CPC Class Codes: H01M 10/44 Methods for charging or discharging circuits for charging H02J7/00
• CPC Class Codes: H02J 7/00711 with introduction of pulses during the charging process
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y10S 320/16 Removal of memory effect in batteries

Abstract

A charger has a charging unit for charging a Ni-Cd battery using a DC supply, a charging switch, and a discharging unit for discharging, by a predetermined quantity, an electric charge stored in the Ni-Cd battery by the charging unit. Further, the charger repeats a charging and discharging process a predetermined number of times to charge the Ni-Cd battery. A controller cuts off a charging current flowing in the Ni-Cd battery when the value of the charging current reaches a rated capacity of the Ni-Cd battery and subsequently effects a repetitive control of both the charging of the Ni-Cd battery and the cutting off of the charging current. Thus, a Ni-Cd battery whose electromotive force has been reduced and whose internal electric resistance has increased can be charged without continuously producing heat. Accordingly, the charger can recover a Ni-Cd battery whose electromotive force has been reduced because the Ni-Cd battery has been unused for a long period without deteriorating the Ni-Cd battery.

Claims

1. A charger for use with a Ni-Cd (Nickel-Cadmium) battery, comprising:

charging means for causing a charging current to flow in the Ni-Cd battery and for increasing an internal voltage of the Ni-Cd battery to a predetermined first voltage to thereby charge the Ni-Cd battery;

discharging means for discharging an electric charge from the Ni-Cd battery charged by said charging means by a predetermined voltage quantity to thereby reduce the first voltage of the Ni-Cd battery to a predetermined second voltage;

controlling means coupled to said charging means and said discharging means for controlling the charging means to charge the Ni-Cd battery for at least initial and final charging periods and for controlling said discharging means to effect discharging during a period between a the initial and final charging periods;

voltage detecting means coupled to said controlling means for detecting the internal voltage of the Ni-Cd battery; and

current detecting means coupled to said controlling means for detecting the charging current flowing in the Ni-Cd battery,

wherein said controlling means controls said charging means to stop charging the Ni-Cd battery when the charging current detected by said current detecting means reaches a predetermined current value.

2. The charger as claimed in claim 1, wherein said controlling means controls said charging means to resume charging the Ni-Cd battery when the internal voltage detected by said voltage detecting means is less than the first voltage.

3. The charger as claimed in claim 2, wherein said controlling means controls said discharging means to start discharging the Ni-Cd battery when the internal voltage detected by said voltage detecting means reaches the first voltage during the initial charging period.

4. The charger as claimed in claim 2, wherein said controlling means controls said charging means to complete charging of the Ni-Cd battery when the internal voltage detected by said voltage detecting means reaches the first voltage during the final charging period.

5. The charger as claimed in claim 1, wherein said controlling means controls said charging means to charge the Ni-Cd battery for at least one intermediate charging period and controls said discharging means to discharge the Ni-Cd battery between each charging period.

6. The charger as claimed in claim 5, wherein said controlling means controls said discharging means to start discharging the Ni-Cd battery when the internal voltage detected by said voltage detecting means reaches the first voltage during the initial and intermediate charging periods.

7. The charger as claimed in claim 5, wherein said controlling means controls said charging means to complete charging of the Ni-Cd battery when the internal voltage detected by said voltage detecting means reaches the first voltage during the final charging period.

8. A charging device for charging a battery, comprising:

a DC supply that supplies a direct current;

a charging switch electrically connected to the DC supply and electrically connectable to a battery;

a controller electrically connected to the charging switch to control the charging switch to selectively electrically connect the DC supply to the battery;

a discharging assembly electrically connected to the controller and electrically connectable to the battery, wherein the discharging assembly is controlled by the controller for selective electrical connection with the battery to effect discharge of the battery;

a voltage detection device electrically connected to the controller between the charging switch and the battery that detects voltage applied to the battery; and

a current detection assembly electrically connected to the controller and connectable to the battery that detects current in the battery,

wherein the controller controls the charging switch to stop charging the battery when the charging current detected by the current detection assembly reaches a predetermined current value, and

wherein the controller controls the charging switch to consecutively charge the battery for a first period of time, discharge the battery for a second period of time and charge the battery for a third period of time, the periods of time being based on the detected voltage and the detected current.

9. The charging device of claim 8 wherein the current detection assembly comprises a current detecting resistor electrically connected between the DC supply and the battery and a current detection line electrically connected to the controller between the current detecting resistor and the battery.

10. The charging device of claim 8 wherein the discharging assembly comprises a discharge switch connected to the controller and a discharging resistor connected to the discharging switch.

11. The charging device of claim 8 in combination with a Ni-Cd (Nickel-Cadmium) battery.

12. A method of charging a battery, comprising the steps of:

initially charging the battery by causing a charging current to flow in the battery to raise an internal voltage of the battery to predetermined first voltage and detecting a charging current flowing into the battery and stopping the charging of the battery when the detected charging current reaches a predetermined current value;

discharging an electric charge of the battery charged to the predetermined first voltage by a predetermined voltage quantity to reduce the first voltage of the battery to a predetermined second voltage; and

finally charging the battery by causing a charging current to flow in the discharged battery to again increase the internal voltage of the battery to the first voltage.

13. The method as claimed in claim 12, wherein the step of initially charging includes detecting an internal voltage of the battery and resuming charging of the battery when the detected internal voltage is less than the first voltage.

14. The method as claimed in claim 12, wherein the step of initially charging includes detecting an internal voltage of the battery and completing charging of the battery when the detected internal voltage reaches the first voltage.

15. The method as claimed in claim 12, further including the following steps prior to the step of finally charging the battery:

intermediately charging the battery by causing a charging current to flow in the battery to increase an internal voltage of the battery to the predetermined first voltage; and

intermediately discharging the battery by discharging an electric charge of the intermediately charged battery by a predetermined voltage quantity to reduce the first voltage of the battery to the predetermined second voltage.

16. The method as claimed in claim 15, further comprising executing a series of the intermediate charging and discharging steps.

17. The method as claimed in claim 12, wherein prior to the step of initially charging the battery, the method further comprises an initial discharging step for discharging an initial electric charge of the battery by a predetermined quantity to reduce the voltage of the battery to the predetermined second voltage.

18. The method as claimed in claim 12 further comprising the step of coupling a charger to a Ni-Cd (Nickel-Cadmium) battery to execute the charging and discharging steps.

19. A charger for use with a Ni-Cd (Nickel-Cadmium) battery, comprising:

charging means for causing a charging current to flow in the Ni-Cd battery and for increasing an internal voltage of the Ni-Cd battery to a predetermined first voltage to thereby charge the Ni-Cd battery;

discharging means for discharging an electric charge from the Ni-Cd battery charged by said charging means by a predetermined voltage quantity to thereby reduce the first voltage of the Ni-Cd battery to a predetermined second voltage;

controlling means coupled to said charging means and said discharging means for controlling the charging means to charge the Ni-Cd battery for at least initial and final charging periods and for controlling said discharging means to effect discharging during a period between the initial and final charging periods;

voltage detecting means coupled to said controlling means for detecting the internal voltage of the Ni-Cd battery; and

current detecting means coupled to said controlling means for detecting the charging current flowing in the Ni-Cd battery;

wherein said controlling means controls said charging means to stop charging the Ni-Cd battery when the charging current detected by said current detecting means reaches a predetermined current value.

20. The charger as claimed in claim 19, wherein said controlling means controls said charging means to resume charging the Ni-Cd battery when the internal voltage detected by said voltage detecting means is less than the first voltage.

21. The charger as claimed in claim 20, wherein said controlling means controls said discharging means to start discharging the Ni-Cd battery when the internal voltage detected by said voltage detecting means reaches the first voltage during the initial charging period.

22. The charger as claimed in claim 20, wherein said controlling means controls said charging means to complete charging of the Ni-Cd battery when the internal voltage detected by said voltage detecting means reaches the first voltage during the final charging period.