Compound battery charging system

• US 5,629,601 A
• Filed: 04/18/1994
• Issued: 05/13/1997
• Est. Priority Date: 04/18/1994
• Status: Expired due to Term

• Current Assignee: ZincFive, Inc.
• Original Assignee: Robert S. Feldstein
• Inventors: Feldstein, Robert S.
• Primary Examiner(s): Tso, Edward H.
• Application Number:
  US08/228,874
• Time in Patent Office: 1,121 Days
• Field of Search: 320/5, 320/6, 320/15, 320/16, 320/17, 320/18, 320/19, 320/20, 320/22, 320/23, 320/24
• US Class Current: 320/119
• CPC Class Codes: H01M 10/441 for several batteries or cells simultaneously or sequentially
• CPC Class Codes: H02J 7/0018 using separate charge circuits
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

Apparatus and methods for charging a string of serially connected batteries. A system charger is connected across the string of batteries to charge the batteries to a percentage of full charge capacity. Then, individual battery chargers independently charge each of the batteries to full charge capacity.

Claims

1. A compound charging system for charging a plurality of batteries serially connected to each other, comprising:

a system charger connected across said plurality of batteries for charging said plurality of batteries in response to the overall voltage across said plurality of batteries; and

a plurality of individual battery chargers each connected across a corresponding one of said plurality of batteries for independently charging said corresponding one of said plurality of batteries in response to the voltage across said corresponding one of said plurality of batteries.

2. The compound battery charging system of claim 1 wherein said system charger includes first control means for delivering a full charging current to said plurality of batteries whenever said overall voltage across said plurality of batteries is at a first value above a second value corresponding to below about 70% of said plurality of batteries cut-off voltage and below a third value corresponding to about 85% of said plurality of batteries full charge capacity.

3. The compound battery charging system of claim 2 wherein said system charger delivers a walk-in charging current to said plurality of batteries whenever said overall voltage across said plurality of batteries is at said second value.

4. The compound battery charging system of claim 3 wherein said system charger delivers a trickle charging current to said plurality of batteries whenever said overall voltage across said plurality of batteries is at said third value.

5. The compound charging system of claim 1 wherein said plurality of individual chargers each includes first individual control means for delivering individual full charging current to said corresponding one of said plurality of batteries whenever said individual voltage across said corresponding one of said plurality of batteries is at first value above a second value corresponding to below about 70% of said corresponding one of said plurality of batteries cut-off voltage and below a third value corresponding to above about 100% of said corresponding one of said plurality of batteries full charge voltage.

6. The compound battery charging system of claim 5 wherein said plurality of individual battery chargers each delivers individual walk-in charging current to said corresponding one of said plurality of batteries whenever said individual voltage across said corresponding one of said plurality of batteries is at said second value.

7. The compound charging system of claim 6 wherein said plurality of individual chargers each delivers individual trickle charging current to said corresponding one of said plurality of batteries whenever said individual voltage across said corresponding one of said plurality of batteries is at said third value.

8. The compound charging system of claim 7 wherein said plurality of individual battery chargers each include second individual control means for shutting off said individual battery chargers for a time interval corresponding to a time interval that said system charger is partially discharging said plurality of batteries.

9. The compound charging system of claim 1 wherein said plurality of individual battery chargers each includes individual control means for shutting off said individual battery chargers for a time interval corresponding to a time interval that said system charger is partially discharging said plurality of batteries.

10. The compound charging system of claim 2 wherein said plurality of individual battery chargers each includes first individual control means for delivering individual full charging current to said corresponding one of said plurality of batteries whenever said voltage across said corresponding one of said plurality of batteries is at a fourth value above a fifth value corresponding to below about 70% of said corresponding one of said plurality of batteries cut-off voltage and below a sixth value to above about 100% of said corresponding one of said plurality of batteries full charge voltage.

11. The compound charging system of claim 10 wherein said plurality of individual battery chargers each independently deliver individual walk-in charging current to each of said corresponding one of said plurality of batteries whenever said individual voltage across said corresponding one of said plurality of batteries is at said fifth value.

12. The compound charging system of claim 11 wherein said plurality of individual battery chargers each deliver individual trickle charging current to said corresponding one of said plurality of batteries whenever said individual voltage across said corresponding one of said plurality of batteries is at said sixth value.

13. The compound charging system of claim 10 wherein each of said plurality of individual battery chargers includes second individual control means for shutting off said plurality of individual battery chargers for a time interval corresponding to a time interval that said system charger is partially discharging said plurality of batteries.

14. The compound charging system of claim 13 wherein said system charger delivers walk-in charging current when said overall voltage across said plurality of batteries are at said second value and trickle charging current when said plurality of batteries are at said third value.

15. The compound charging system of claim 14 wherein said walk-in charging current and said trickle charging current have a value of between about C/200 and C/1000.

16. The compound charging system of claim 15 wherein said plurality of individual battery chargers deliver individual walk-in charging current to said corresponding one of said plurality of batteries whenever said voltage across said corresponding one of said plurality of batteries is at said fifth value and individual trickle charging current whenever said voltage across said corresponding one of said plurality of batteries is at said sixth value.

17. The compound charging system of claim 16 wherein said individual trickle charging current and said individual walk-in charging current have a value of between about C/200 and C/1000.

18. The compound charging system of claim 17 wherein said individual full charging current has a value of less than about C/40.

19. A method of charging a plurality of batteries serially connected to each other, comprising the steps of:

charging said serially connected plurality of batteries with full charging current from a system charger when the overall voltage across said serially connected plurality of batteries is between a first reference voltage and a second reference voltage higher than said first reference voltage; and

independently charging one of said plurality of batteries with individual fall charging current from a corresponding one of a plurality of individual battery chargers each connected across a corresponding one of said plurality of batteries when the voltage across said corresponding one of said plurality of batteries is between a third reference voltage and a higher fourth reference voltage corresponding to about 100% of the full charge voltage of said corresponding one of said plurality of batteries.

20. The method of claim 19 including the step of delivering said full charging current to said serially connected plurality of batteries whenever said first reference voltage is above about 70% of said cut-off voltage across said serially connected plurality of batteries and said second reference voltage corresponds to below about 85% of the full charge capacity across said serially connected plurality of batteries.

21. The method of claim 20 including the step of delivering a walk-in charging current to said serially connected plurality of batteries whenever said overall voltage across said serially connected plurality of batteries is at said first reference voltage corresponding to below about 70% of said serially connected plurality of batteries cut-off voltage.

22. The method of claim 21 including the step of delivering a trickle charging current to said plurality of serially connected batteries whenever said overall voltage across said serially connected plurality of batteries is at said second reference voltage.

23. The method of claim 22 including the step of independently delivering individual walk-in charging current to said corresponding one of said plurality of batteries whenever said individual voltage across said one corresponding of said plurality of batteries is at said third reference voltage corresponding to below about 70% of said corresponding one of said plurality of batteries cut-off voltage.

24. The method of claim 23 including the step of delivering individual trickle charging current to said one corresponding of said plurality of batteries whenever said individual voltage across said one corresponding of said plurality of batteries is at said fourth reference voltage.

25. The method of claim 24 including the step of shutting off said plurality of individual battery chargers for a time interval corresponding to a time interval that said serially connected plurality of batteries are being partially discharged by said system charger.

26. The method of claim 19 further including the step of shutting off said/plurality of individual battery chargers for a time interval corresponding to a time interval that said serially connected plurality of batteries are being partially discharged by said system charger.

27. The method of claim 20 including the step of independently delivering individual walk-in charging current to said corresponding one of said plurality of batteries whenever said voltage across said corresponding one of said batteries is at said third reference voltage corresponding to below about 70% of said corresponding one of said plurality of batteries cut-off voltage.

28. The method of claim 27 including the step of independently delivering individual trickle charging current to said corresponding one of said plurality of batteries whenever said individual voltage across said corresponding one of said plurality of batteries is at said fourth reference voltage.

29. The method of claim 28 further including the step of shutting off said plurality of individual battery chargers for a time interval corresponding to a time interval that said serially connected plurality of batteries are being partially discharged by said system charger.

30. The method of claim 29 including the step of selecting said walk-in charging current and said trickle charging current with a value of between about C/200 and C/1000.

31. The method of claim 30 including the step of selecting said individual walk-in charging current and said individual trickle charging current with a value of between about C/200 and C/1000.

32. The method of claim 31 including the step of selecting said individual full charging current with a value of less than C/40.