Side entry coil induction heater with flux concentrator

• US 5,630,958 A
• Filed: 01/27/1995
• Issued: 05/20/1997
• Est. Priority Date: 01/27/1995
• Status: Expired due to Term

• Current Assignee: Tyco Electronics Corporation (TE Connectivity Limited)
• Original Assignee: Raychem Corporation (TE Connectivity Limited)
• Inventors: Stewart, John B. Jr., Levy, Philippe F., Godfrey, Peter M.
• Primary Examiner(s): Leung, Philip H.
• Application Number:
  US08/379,408
• Time in Patent Office: 844 Days
• Field of Search: 219/670, 219/672, 219/673, 219/674, 219/637, 219/643, 219/613, 219/634
• US Class Current: 219/670
• CPC Class Codes: H05B 6/101 for local heating of metal pieces
• CPC Class Codes: H05B 6/365 using supplementary conductive or ferromagnetic pieces

Abstract

An induction heater for heating a portion of a load comprises a side entry coil driven by a source of alternating current, with a flux concentrator located at the coil opening. The coil produces a magnetic field in the region occupied by the flux concentrator and the heated portion of the load. The flux concentrator extends along the opening of the coil and is fabricated of high permeability, low loss material, such as nickel-zinc ferrite, so as to enhance the uniformity of the magnetic field generated within the coil. In the preferred application, heating produces a complete fluid block in a cable section within the coil without overheating or damaging the cable.

Claims

1. An induction heating apparatus, for heating a portion of a load containing a thermally responsive material, said induction heating apparatus comprising:

a coil including an opening such that the load may be inserted laterally into said opening with the portion of the load to be heated disposed within an area formed by said coil;

said coil generating a magnetic field when driven by an electric current through said coil, wherein the direction of the magnetic field is substantially transverse to the axis of the opening in a region surrounding and extending outwardly from at least a portion of the portion of the load to be heated;

a flux concentrator member movable between a heating position disposed along said opening and located in said region where said magnetic field is substantially transverse to the axis of the opening and a loading position removed from the opening of the coil, said flux concentrator member having a high magnetic permeability so as to thereby enhance the uniformity of the magnetic field generated within said coil; and

power supply means connected to said coil for driving alternating current through said coil, such that induction heating of the portion of the load to be heated is produced by the magnetic field generated by the current.

2. The heating apparatus as recited in claim 1, wherein said flux concentrator member is comprised of ferrite material.

3. The heating apparatus as recited in claim 2, wherein said ferrite material is comprised of nickel-zinc ferrite.

4. The heating apparatus as recited in claim 1, wherein said coil comprises a U-shaped channel coil.

5. The heating apparatus as recited in claim 1, wherein the load comprises an elongated portion of a structure to be heated.

6. The heating apparatus as recited in claim 1, wherein said coil may be raised or lowered.

7. The heating apparatus as recited in claim 1, wherein said flux concentrator material has low loss at the frequency of said magnetic induction field.

8. The heating apparatus as recited in claim 1, wherein said flux concentrator member enhances the uniformity of the magnetic field generated by said coil inside the load.

9. The heating apparatus as recited in claim 1, wherein said flux concentrator member enhances the magnitude of the magnetic field generated by said magnetic field generating means inside the load.

10. A method for heating a load by magnetic induction, said method comprising the steps of:

providing a coil including an opening such that the load may be inserted laterally into the opening with the portion of the load to be heated disposed within an area formed by said coil;

inserting the portion of the load to be heated into said area through said opening;

positioning a flux concentrator member along the opening, said flux concentrator member being comprised of material having a high magnetic permeability;

generating a magnetic induction field with said coil in the load and said flux concentrator member, whereby the load is heated by said magnetic field, said magnetic field being described by magnetic flux lines such that the flux lines in said flux concentrator member primarily pass through the load, at least a portion of said magnetic flux lines being substantially transverse to said coil opening; and

connecting power supply means to said coil, said power supply means generating an alternating electric current in said coil, thereby producing said magnetic field.

11. The method as recited in claim 10, wherein said flux concentrator member is comprised of ferrite material.

12. The method as recited in claim 11, wherein said ferrite material is comprised of nickel-zinc ferrite.

13. The method as recited in claim 10, wherein the step of providing a coil comprises providing a U-shaped channel coil having a base and two sides forming said opening.

14. The method as recited in claim 10, wherein the step of inserting the portion of the load comprises an elongated portion of a structure to be heated.

15. The method as recited in claim 14, wherein said coil and said flux concentrator member are movable relative to each other, such that said coil may be raised or lowered so that said flux concentrator member is positioned within said coil opening, further comprising the steps of:

prior to the step of inserting the portion of the load, raising said coil from said flux concentrator member; and

following the step of inserting the portion of the load to be heated near said coil, lowering said coil.

16. The method as recited in claim 10, wherein said coil and said flux concentrator member are movable relative to each other.

17. The method as recited in claim 10, wherein said flux concentrator material has low loss at the frequency of said magnetic induction field.

18. The method as recited in claim 10, wherein said flux concentrator member enhances the uniformity of the magnetic field generated by said coil inside the load.

19. The method as recited in claim 10, wherein said flux concentrator member enhances the magnitude of the magnetic field generated by said coil inside the load.