Method of making metal reinforced polymer stent

• US 5,632,840 A
• Filed: 06/06/1995
• Issued: 05/27/1997
• Est. Priority Date: 09/22/1994
• Status: Expired due to Fees

• Current Assignee: Advanced Cardiovascular Systems Incorporated
• Original Assignee: Advanced Cardiovascular Systems Incorporated
• Inventors: Campbell, Patrick K.
• Primary Examiner(s): Maki, Steven D.
• Application Number:
  US08/467,706
• Time in Patent Office: 721 Days
• Field of Search: 623/1, 623/2, 623/11, 623/12, 623/13, 623/900, 156/196, 156/211, 156/218, 156/221, 156/223, 156/252, 156/253, 156/267, 156/308.2
• US Class Current: 156/196
• CPC Class Codes: A61F 2/07 Stent-grafts
• CPC Class Codes: A61F 2/92 Stents in the form of a rolled-up sheet expanding after insertion into the vessel , e.g. with a spiral shape in cross-section
• CPC Class Codes: A61F 2220/005 using adhesives
• CPC Class Codes: Y10S 623/901 Method of manufacturing prosthetic device
• CPC Class Codes: Y10T 156/1002 with permanent bending or reshaping or surface deformation of self sustaining lamina
• CPC Class Codes: Y10T 156/1038 Hollow cylinder article
• CPC Class Codes: Y10T 156/1056 Perforating lamina
• CPC Class Codes: Y10T 156/108 Flash, trim or excess removal

Abstract

The metal reinforced polymer stent for use in blood vessels is formed of a thin planar sheet of metal, and is laminated on at least one side with a thin film of a polymer capable of absorbing and releasing therapeutic drugs. The thin planar sheet of metal is formed as a sheet and cut in a shape that can be used as a stent, the ends of which can be joined in a contractible, expandable loop.

Claims

1. A method of making a stent for use in maintaining the patency of blood vessels, comprising the steps of:

cutting a thin planar sheet of metal in a shape to form a plurality of reinforcement members, each of said reinforcement members including first and second ends, a main body portion between the first and second ends, said first ends being directly connected together and interconnecting tabs joining the second ends, the first end having a surface defining a slot for receiving the second end and the main body portion, the second end and the main body portion being formed to be insertable through said slot so as to form a loop, and means in said slot for releasably engaging the second end and the main body portion;

placing at least one laminating polymeric film capable of absorbing and releasing therapeutic drugs on at least one side of said plurality of reinforcement members;

heating said laminating polymeric film to bond the laminating polymeric film to the surface of the reinforcement members to form a plurality of laminated reinforcement members;

removing said interconnecting tabs; and

rolling said plurality of laminated reinforcement members into a cylindrical configuration whereby the first end overlaps the second end.

2. The method of claim 1, wherein said first end extends in a plane, and said means in said slot comprises a plurality of teeth, and further including the step of bending said teeth to extend approximately 45°

out of the plane of the first end prior to said step of rolling said laminated reinforcement members.

3. The method of claim 1, wherein said step of cutting includes cutting the second end and main body portion of each reinforcement member to define apertures therein.

4. The method of claim 3, further including the step of removing excess polymer in the apertures of the second end and main body portion of each reinforcement member.

5. The method of claim 1, wherein said step of cutting the thin planar sheet of metal comprises cutting the thin planar sheet of metal with a laser.