Multi-function flow monitoring apparatus with area velocity sensor capability

• US 5,633,809 A
• Filed: 04/19/1996
• Issued: 05/27/1997
• Est. Priority Date: 12/22/1989
• Status: Expired due to Term

• Current Assignee: American Sigma, Inc. (Danaher Corporation)
• Original Assignee: American Sigma, Inc. (Danaher Corporation)
• Inventors: Wissenbach, Richard, Tavano, Anthony
• Primary Examiner(s): Ramirez, Ellis B.
• Application Number:
  US08/635,054
• Time in Patent Office: 403 Days
• Field of Search: 364/509, 364/510, 73/863.01, 73/863, 73/863.02, 73/863.03, 73/864.34, 73/515, 141/1, 141/89, 141/91, 141/94, 141/130, 422/82.11, 422/98, 385/12, 367/13
• US Class Current: 702/45
• CPC Class Codes: E03F 7/00 Other installations or implements for operating sewer systems, e.g. for preventing or indicating stoppage; Emptying cesspools
• CPC Class Codes: G01F 1/002 wherein the flow is in an open channel
• CPC Class Codes: G01F 1/005 using floats
• CPC Class Codes: G01F 23/168 with electric indicating or recording
• CPC Class Codes: G01F 23/18 Indicating, recording or alarm devices actuated electrically
• CPC Class Codes: G01F 23/24 by measuring variations of resistance of resistors due to contact with conductor fluid
• CPC Class Codes: G01F 23/245 with a probe moved by an auxiliary power, e.g. meter, to follow automatically the level
• CPC Class Codes: G01F 23/263 by measuring variations in capacitance of capacitors
• CPC Class Codes: G01F 23/296 Acoustic waves
• CPC Class Codes: G01F 23/44 using electrically actuated indicating means
• CPC Class Codes: G01N 1/14 Suction devices, e.g. pumps; Ejector devices
• CPC Class Codes: G01N 1/2035 by deviating part of a fluid stream, e.g. by drawing-off or tapping
• CPC Class Codes: G01N 2001/1043 from sewers
• CPC Class Codes: G01N 2001/1081 Storing samples under refrigeration
• CPC Class Codes: G01N 2001/1427 Positive displacement, piston, peristaltic
• CPC Class Codes: G01N 2001/185 Conveyor of containers successively filled

Abstract

A multi-function fluid flow monitoring apparatus capable of measuring fluid flow-related variables of fluid in a channel on the basis of signals from any one or more of a plurality of different types of flow sensors. Such different types of flow sensors may include, for example, a bubbler-type pressure sensor, a submerged pressure transducer, an ultrasonic transducer, and/or a velocity sensor forming part of an area-velocity sensor system, each of which sensors may be selectively connected to the apparatus as needed to accommodate various monitoring conditions. The apparatus is further capable of monitoring various conditions of fluid in the channel, such as pH level, ORP, temperature, solution conductivity, dissolved oxygen, and the like. In addition, the apparatus may be selectively linked with one of a variety of operational devices, such as an automatic sampling apparatus, a rain gauge, or a pump, so as to selectively initiate desired actions by such external device(s) or to otherwise operably cooperate with such external device(s). The integral operating unit includes a computer control system including a microprocessor, program memory, and data memory. External connectors are provided for selective connection to one or more different flow sensors, fluid condition sensors, and/or external devices. The apparatus further includes a display screen, controlled by the computer control system, which selectively displays data in either text or graphics formats. Data including flow-related data, fluid condition data, as well as data from external devices, may be transferred from the data memory of the apparatus to an external computer, printer, or the like by use of a hand-held data transfer unit or a modem integrally provided in the apparatus. The apparatus includes a liquid velocity measurement unit based upon Doppler technology, comprising a spectrum analyzer for calculating average fluid velocity, a mechanism for calculating maximum fluid velocity, and a means for verifying the calculated average fluid velocity based upon the calculated maximum fluid velocity value.

Claims

1. A fluid velocity measurement device, comprising:

means for transmitting an ultrasonic signal throughout a channel in which fluid flows;

means for receiving a reflection of said ultrasonic signal, said reflected signal including signals which are shifted in frequency from said transmitted ultrasonic signal;

means for generating an electrical signal from said reflected ultrasonic signal;

first mixing means for mixing said reflected electrical signal with a signal having a frequency which is proportional to a frequency of said transmitted signal;

first filtering means for filtering an output of said first mixing means so as to pass an audio band signal representative of said frequency shifted signal;

means responsive to an output signal of said first filtering means, for substantially sequentially extracting energy levels therefrom at preselected frequencies within said audio band;

means for computing an average fluid velocity value from said extracted energy levels;

means for calculating a maximum velocity of fluid flow from said output signal of said first filtering means;

means for verifying said computed average fluid velocity value based upon said maximum fluid velocity calculation; and

means for reporting a value representing average fluid velocity in said channel based upon an output of said verifying means.

2. A device as recited in claim 1, wherein:

said reporting means reports said computed average fluid velocity value if said computed average fluid velocity value is substantially proximal to said calculated maximum velocity value, and reports substantially said maximum velocity value if said average fluid velocity value is not substantially comparable to said maximum velocity value.

3. A device as recited in claim 1, wherein:

said maximum velocity calculating means comprises a means for digitizing said output signal of said first filtering means, means for receiving an output signal of said digitizing means and for measuring a time duration of a plurality of substantially consecutive time periods thereof.

4. A device as recited in claim 3, wherein:

said maximum velocity calculating means further includes means for selecting from said consecutive measured time periods those periods having the smallest duration, means for averaging said time periods having the smallest duration and for converting said average time duration to velocity, and means for reporting said converted velocity value as said maximum fluid velocity value.

5. A device as recited in claim 1, wherein:

said average fluid velocity computing means includes a means for determining direction of fluid flow.

6. A device as recited in claim 1, wherein:

said energy level extracting means comprises a means for generating an oscillating signal having a frequency proportional to a first input thereof;

second mixing means for mixing said output signal from said first filtering means with an output from said oscillating means;

second filtering means for filtering an output from said second mixing means so as to pass frequencies at an intermediate frequency;

processing means for providing a plurality of values substantially sequentially to said first input of said oscillating means; and

means for storing an output of said second filtering means.

7. A device as recited in claim 6, wherein:

said oscillating means comprises a voltage controlled oscillator; and

said processing means comprises a software controlled microprocessor.

8. A device as recited in claim 2, wherein:

said reporting means reports said computed average fluid velocity value if said computed average fluid velocity value is greater than approximately 72% of said calculated maximum fluid velocity value, and reports substantially said calculated maximum velocity value if said computed average fluid velocity value is less than approximately 72% of said calculated maximum velocity value.

9. A device as recited in claim 8, wherein:

said reporting means reports approximately 90% of said calculated maximum velocity value if said computed average fluid velocity value is less than approximately 72% of said calculated maximum velocity value.

10. A device as recited in claim 3, wherein:

said time duration measuring means comprises a timer circuit and means for programmably controlling said timer circuit.

11. A device as recited in claim 1, wherein:

said energy level extracting means comprises a microprocessor and a swept tuned local oscillator controlled by said microprocessor.

12. A device as recited in claim 5, wherein:

said fluid flow direction means comprises a third mixing means for mixing said reflected electrical signal with a signal having a frequency which is proportional to a frequency of said transmitted signal and being shifted in phase therefrom, third filtering means for filtering an output of said third mixing means so as to pass a signal at a second intermediate frequency, and a means for detecting a phase difference between said first filtering means output and said third filtering means output.

21. A device as recited in claim 1, further including:

means for sampling fluid flowing in said channel based upon said reported average fluid velocity value; and

means for storing fluid samples.

22. A device as recited in claim 21, wherein:

said fluid sampling means comprises a means for selecting one or more parameters related to fluid in said channel, means for comparing said fluid parameter to said reported average fluid velocity value, and means for initiating a fluid sample operation based upon said comparison.

23. A device as recited in claim 21, wherein:

said storing means selectively maintains collected fluid samples at any one of a plurality of temperatures.

24. A device as recited in claim 23, wherein:

a portion of said storing means is substantially insulated; and

said storing means includes a means for refrigerating said insulated portion of said storing means.

25. A device as recited in claim 22, wherein:

said storing means includes a means for storing a fluid sample which is substantially isolated from other collected fluid samples.

26. A device as recited in claim 25, wherein:

said fluid sample isolation means comprises a plurality of fluid containers, a means for designating a number of said fluid containers for storing collected samples based upon one of said selected fluid parameters of said fluid in said channel, and a means for substantially preventing collected samples pertaining to other said selected fluid parameters from being stored in said designated fluid containers.

13. An apparatus for monitoring at least one variable related to fluid in a channel, comprising:

an integral operating unit provided in a unitary case, said integral operating unit including computer means for controlling said apparatus and input means for receiving detected signals related to said fluid variable in said channel;

said input means being selectively connectable to any selected one or more of a plurality of different types of fluid-sensing means for producing signals related to said fluid variable in said channel;

said integral operating unit further including means for processing said signals from each of said plurality of different types of fluid sensing means, for input to said computer means;

said computer means comprising a microprocessor, program memory, and data memory, wherein;

said data memory stores user-selected input parameters including at least one fluid-related parameter; and

said microprocessor receives said signals related to said fluid from said processing means and calculates values of said fluid-related variable based on

said signals and said user-input fluid-related parameter;

means for automatically sampling fluid from said channel and for storing said collected samples;

said user-selected input parameters include a predetermined value of said fluid-related variable;

said microprocessor generates control signals to initiate sampling operations by said automatic sampling means on the basis of said user-input predetermined value of said fluid-related variable or on the basis of a preselected time interval; and

means for storing a fluid sample which is substantially isolated from other collected fluid samples.

14. An apparatus as recited in claim 13, further including:

means for maintaining collected fluid samples in said storing means at preselected temperatures.

15. An apparatus as recited in claim 14, wherein:

a portion of said unitary case is substantially insulated for storing collected fluid samples; and

said temperature maintaining means includes a means for refrigerating said insulated portion of said unitary case.

16. An apparatus as recited in claim 13, wherein:

said collected sample storing means comprises a plurality of reservoirs; and

said sample isolating means includes means for designating a number of said reservoirs for storing collected samples based upon a user-input predetermined value of said fluid-related variable, and for preventing collected samples pertaining to other fluid variables from being stored in said designated reservoirs.

17. An apparatus as recited in claim 13, wherein:

said computer means includes means for determining average fluid velocity within said channel, comprising;

a transducer for transmitting an ultrasonic signal and receiving a reflection thereof, said reflected signal having a frequency shifted component related to velocity of fluid flow;

first means for mixing said reflected signal;

means for filtering an output of said first means so as to extract said frequency shifted component therefrom;

means, responsive to said filtering means, for sequentially extracting energy levels of said frequency shifted component at preselected frequencies;

means for storing said energy levels; and

means for calculating average fluid velocity based upon said extracted energy levels of said frequency shifted component of said reflected signal.

18. An apparatus as recited in claim 17, wherein:

said average fluid velocity determining means includes means, responsive to an output of said filtering means, for calculating maximum fluid velocity in said channel, means for comparing said calculated average fluid velocity with said calculated maximum fluid velocity, and means for reporting a value representing average fluid velocity based upon said comparison.

19. An apparatus as recited in claim 18, wherein:

said maximum fluid velocity calculating means comprises a means for measuring and storing consecutive time periods of said frequency shifted component, means for selecting the smallest of said measured time periods, and means for averaging said smallest time periods.

20. An apparatus as recited in claim 17, wherein:

said sequential energy level extracting means comprises a swept tuned local oscillator, controlled by said microprocessor.

27. A fluid velocity measurement device, comprising:

means for transmitting a signal throughout a channel in which fluid flows;

means for receiving a reflection of said signal, said reflected signal including signals which are shifted in frequency from said transmitted signal;

means for generating an electrical signal from said reflected signal;

first mixing means for mixing said electrical signal;

first filtering means for filtering an output of said first mixing means;

means responsive to an output signal of said first filtering means, for calculating energy levels thereof at selected frequencies;

means for computing an average fluid velocity value from said calculated energy levels; and

means for calculating a maximum velocity of fluid flow from said output signal of said first filtering means.