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Air bag cushion retention method

  • US 5,634,658 A
  • Filed: 03/05/1996
  • Issued: 06/03/1997
  • Est. Priority Date: 05/17/1993
  • Status: Expired due to Term
First Claim
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1. A method of securing an inflatable cushion to an air bag module, which air bag module consists of a supporting plate and a generally annular inflator having an upper wall portion and a lower wall portion and an intermediately positioned flange having a lower facing side and with an upper wall portion including ports from which cushion inflating gas issues when the inflator is initiated, the lower wall portion including a curved merging region adjacent said lower facing side of said flange, and the flange having a plurality of spaced fastener holes therein, comprising the steps of:

  • (a) forming a generally circular gas inlet opening in the inflatable cushion having a diameter that is slightly less than the diameter of the inflator lower wall portion,(b) forming an opening in the supporting plate the diameter of which opening is larger than the diameter of the inflator lower wall portion and the edge of which opening includes a downwardly curved portion that matches the curvature of the merging region of the inflator lower wall portion adjacent said lower facing side of said flange, the amount by which the diameter of the opening in the supporting plate is larger than the diameter of the inflator lower wall portion being sufficient to allow the insertion therebetween of an annular portion of said inflatable cushion adjacent the inflatable cushion gas inlet opening,(c) inserting and clinching a plurality of studs into the spaced fastener holes of the inflator flange from the side thereof adjacent the inflator upper wall portion,(d) inserting the inflator upper wall portion and the flange into the gas inlet opening in the inflatable cushion and positioning the inflator such that an annular portion of the cushion adjacent the edge of the gas inlet opening is wrapped around and lies inward of and beyond said flange, and is positioned to be clamped around the curvature of the opening of said supporting plate and around the lower wall portion of said inflator,(e) extending each of the studs through a hole individual thereto that is provided in the material of the inflatable cushion in an annular region surrounding the gas inlet opening therein, with each of the holes in the material of the inflatable cushion positioned to allow a distance beyond said flange at which the gas inlet opening lies to provide an area of the inflatable cushion annular portion adjacent the gas inlet opening that can be clamped, with the force holding the gas inlet opening of the cushion to the supporting plate and inflator evenly distributed over the clamped annular portion of the cushion,(f) inserting the inflator lower wall portion and the annular portion of the inflatable cushion adjacent the gas inlet opening into the opening in the supporting plate and extending each of the studs through a hole individual thereto that is provided therein in an annular region adjacent the opening in the supporting plate, and(g) providing nuts on the studs and tightening them to clamp the annular portion of the inflatable cushion adjacent the gas inlet opening between the curved annular portion of the supporting plate adjacent the opening therein against the adjacent side of the inflator flange and the inflator lower wall portion including the merging region of said inflator wall portion and flange.

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