Battery exercising pacer and/or emergency start monitoring system

• US 5,635,815 A
• Filed: 01/11/1995
• Issued: 06/03/1997
• Est. Priority Date: 01/11/1995
• Status: Expired due to Fees

• Current Assignee: Norton W. Whitchurch
• Original Assignee: Norton W. Whitchurch
• Inventors: Thayer, James, Whitchurch, Norton W.
• Primary Examiner(s): Krishnan, Aditya
• Application Number:
  US08/371,366
• Time in Patent Office: 874 Days
• Field of Search: 320/2, 320/5, 320/30, 320/35, 320/14, 320/21, 320/22-24, 320/31, 320/32, 320/39, 320/40, 320/37, 320/38, 320/36, 320/122
• US Class Current: 320/131
• CPC Class Codes: H01M 10/4242 Regeneration of electrolyte or reactants
• CPC Class Codes: H01M 10/44 Methods for charging or discharging circuits for charging H02J7/00
• CPC Class Codes: H02J 7/0069 Charging or discharging for charge maintenance, battery initiation or rejuvenation
• CPC Class Codes: H02J 7/0071 with a programmable schedule
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A battery pacer apparatus and method are configured for extending the life of lead-acid batteries. A high current discharge is applied for a limited time of about 10-40 seconds to remove lead sulphate deposits on the electrodes. Following discharge, the battery is fully recharged. The pacing discharge is initiated at least about once daily by a timing circuit. During the pacing discharge, the battery voltage is measured. A decrease in battery voltage to below a preset non-steady state failure value is indicative of imminent battery failure, setting off an alarm enabling replacement or servicing before the battery fails in service.

Claims

1. A pacer for maintaining and extending the life of a rechargeable battery having a capacity of C cold cranking amperes, comprising:

a resistance circuit for periodic connection to the battery for partial discharge thereof at a current rate in amperes of at least 0.1 times the capacity C;

first timing means to periodically initiate said partial discharge about one to three times daily; and

second timing means to terminate said partial discharge after a predetermined period between about 10 and 40 seconds.

2. A pacer for maintaining and extending the life of a rechargeable battery, comprising:

a resistance circuit for periodic connection to said battery for partial discharge thereof at a rate approximating the intended maximum instantaneous discharge rate of the battery during use;

first timing means to periodically initiate said partial discharge;

second timing means to terminate said partial discharge after a predetermined period between about 10 and 40 seconds; and

voltage sensing means for sensing said battery voltage during said partial discharge and actuating a signal when said voltage drops below a preset value indicative of a reduced battery capacity.

3. The pacer of claim 2, wherein said preset value is indicative of a reduced battery capacity characteristic of imminent battery failure.

4. The pacer of claim 2, further comprising a manual initiation circuit for initiating the partial discharge at times other than initiated by said first timing means.

5. The pacer of claim 2, further comprising:

means for connecting a charging circuit to said battery; and

a switching means for activating said charging circuit when said partial discharge is not occurring and deactivating said charging circuit when said partial discharge is initiated.

6. The pacer of claim 5, wherein said switching means activates and deactivates said charging circuit by activating and deactivating the primary line power to the charging circuit.

7. The pacer of claim 5, wherein said switching means activates and deactivates said charging circuit by closing and opening a switch controlling the low voltage current flow from the charger to the battery.

8. The pacer of claim 5, further comprising a battery charger having a charging circuit connected to said battery.

9. The pacer of claim 2, wherein said voltage sensing means comprises an undervoltage relay actuatable by a battery voltage value greater than a presettable undervoltage value representative of a battery in imminent failure to maintain a normally closed undervoltage switch in an open position, whereby a battery voltage less than said presettable undervoltage value actuates said undervoltage relay to close said undervoltage switch for initiating an alarm.

10. The pacer of claim 9, wherein said voltage sensing means comprises a comparing circuit including a plurality of quad bipolar comparators connected in parallel, said comparing circuit providing a current to activate said undervoltage relay when said battery voltage is greater than said presettable undervoltage value to maintain said undervoltage switch in an open position, and wherein a battery voltage less than said presettable undervoltage value produces a loss of current to said undervoltage relay.

11. The pacer of claim 2, further comprising sequencing means for partially discharging a plurality of rechargeable batteries in timed sequence.

12. The pacer of claim 2, wherein said pacer is configured for maintaining and extending the life of a lead-acid battery.

13. The pacer of claim 2, wherein said resistance circuit provides for a pacing discharge rate in amperes equal to at least about 0.1 times the battery cold cranking capacity in amperes.

14. The pacer of claim 2, wherein said resistance circuit provides for a pacing discharge rate in amperes equal to at least about 0.15 times the battery cold cranking capacity in amperes.

15. A method for pacing a lead-acid battery having a given ampere-hour capacity rating to extend its useful life, comprising:

(a) determining the instantaneous useful electrical load to be placed on a lead-acid battery;

(b) applying an electrical current load approximating said useful electrical load across said battery and discharge said battery for a selected preset time period of about 10 to 40 seconds;

(c) disconnecting said applied load from said battery;

(d) connecting said battery across a charging circuit and fully charging said battery; and

(e) repeating steps (b) through (d) with an average frequency of at least once per day.

16. The method of claim 15, comprising the further steps following step (b) of:

(bb) determining the actual potential value across the battery terminals during the discharge time period;

(bbb) presetting a discharge potential value indicative of an imminent battery failure;

(bbbb) comparing said actual potential value with the preset discharge potential value; and

(bbbbb) providing a signal when said actual potential value is lower than the preset discharge potential value.

17. The method of claim 15, wherein said applied current load in amperes is equal to at least about 0.1 times the cold cranking battery capacity in amperes.

18. The method of claim 15, wherein said applied current load in amperes is equal to at least about 0.15 times the cold cranking battery capacity in amperes.

19. A battery pacer, comprising:

a resistance and first switch for series connection across a battery;

a battery charger connected across said battery for charging thereof;

a first relay for series connection with a first NC timeclock switch, a first normally closed time delay switch, a line voltage sensing switch, load sensing switch, and a safety relay switch across said battery;

a timeclock settable to activate said timeclock switch at desired time intervals;

a second time delay switch actuated by said timeclock;

a time delay relay controllable by the position of said second time delay switch to actuate said first time delay switch for opening thereof following a time delay comprising a pacing discharge period;

a line voltage sensing relay for opening said line voltage sensing switch when line voltage fails;

an load sensing relay for opening said load sensing switch when said normal useful load is operating;

a safety time delay relay for delaying the closing of said safety relay switch upon closure of said first timeclock switch, first time delay switch and line voltage sensing switch;

a disconnecting relay in series with said first timeclock switch, first time delay switch and line voltage sensing switch across said battery, for turning off said battery charger upon closure of said first timeclock switch, first time delay switch and line voltage sensing switch; and

an undervoltage sensing circuit and alarm circuit for determining when the battery voltage is lower than a preset voltage value and activating an undervoltage alarm switch.

20. The pacer of claim 19, further comprising a first manual switch in parallel with said first timeclock switch, first time delay switch and line voltage sensing switch, said first manual switch activatable to initiate said pacing discharge.

21. The pacer of claim 20, further comprising means for activating said first manual switch from a remote location.

22. The pacer of claim 19, wherein said undervoltage sensing circuit comprises a low voltage detector having a plurality of quad bipolar comparators which detect a battery voltage lower than a preset voltage value and signal an undervoltage relay to activate an undervoltage alarm switch.

23. The pacer of claim 22, wherein said undervoltage alarm circuit comprises:

a reset switch and lock-on switch in series with a secondary alarm switch and an alarm; and

a normally closed undervoltage alarm switch normally maintained in an open position by power from said undervoltage sensing circuit and closed thereby when said battery voltage drops below said preset voltage value, said undervoltage alarm switch in series with a secondary alarm switch and an alarm for activating said alarm, said undervoltage alarm switch in series with a lock-on relay to close a lock-on switch maintaining said alarm ON until said reset switch is opened.

24. The pacer of claim 23, further comprising an alarm silence switch activatable to shut off said alarm.

25. The pacer of claim 23, further comprising means for remote indication that the alarm is ON and OFF.

26. The pacer of claim 23, further comprising a remote reset switch for resetting the alarm indicating circuit to a reset condition.

27. The pacer of claim 23, wherein said alarm comprises an audible signal and a visual signal, said pacer further comprising an alarm silence switch activatable to silence said audible signal without shutting off said visual signal.