Battery charging control device and method for accurately detecting a charging end state

• US 5,635,820 A
• Filed: 06/16/1995
• Issued: 06/03/1997
• Est. Priority Date: 06/16/1994
• Status: Expired due to Fees

• Current Assignee: Hyundai Motor Company (Hyundai Motor Group)
• Original Assignee: Hyundai Motor Company (Hyundai Motor Group)
• Inventors: Park, Hae-Woo
• Primary Examiner(s): TSO, EDWARD H
• Application Number:
  US08/491,222
• Time in Patent Office: 718 Days
• Field of Search: 320/5, 320/30, 320/31, 320/35, 320/36, 320/39, 320/40, 320/48, 324/427, 324/431, 324/433, 340/636, 429/61, 429/90
• US Class Current: 320/148
• CPC Class Codes: H02J 7/00714 in response to battery charging or discharging current
• CPC Class Codes: H02J 7/007182 in response to battery voltage
• CPC Class Codes: H02J 7/007194 of the battery

Abstract

The present invention discloses a controlling device and a method for charging a battery for an electric vehicle which improves the battery consumption ratio and its stability. The charge controlling device includes a battery temperature sensing member, a battery voltage sensing member, a current sensing member, a charging mode switch, a charge control device. When the predetermined charging mode is a constant current/constant voltage method, if the battery temperature is above the maximum predetermined temperature, a charging end signal is produced. If the battery temperature is below the minimum predetermined temperature, the full-charging state is determined in accordance with the measured current value and the charging end signal is produced. On the other hand, when the predetermined charging mode is a constant current charging mode, if the battery temperature is below the minimum predetermined temperature, the battery voltage drop state is determined. IF the battery voltage drop occurs below the predetermined voltage, the charging end signal is produced in accordance with the charging limit time, and a battery charging member.

Claims

1. A method for controlling charging of a battery, comprising:

(a) sensing a predetermined charging mode of said battery;

(b) detecting a temperature of said battery;

(c) determining whether charging of said battery is complete based on said detected temperature;

(d) detecting a charging current of said battery if said step (c) does not determine that charging of said battery is complete and said step (a) senses a first charging mode;

(e) determining whether charging of said battery is complete based on said detected current when said step (c) does not determine that charging of said battery is complete and said step (a) senses said first charging mode;

(f) detecting a voltage of said battery if said step (c) does not determine that charging of said battery is complete and said step (a) senses a second charging mode; and

(g) determining whether charging of said battery is complete based on said detected voltage when said step (c) does not determine that charging of said battery is complete and said step (a) senses said second charging mode; and

(h) controlling a battery charging operation based on a determination made in one of said steps (c), (e) and (g).

2. The method of claim 1, wherein said step (c) comprises:

(c1) comparing said detected temperature to a first temperature threshold; and

(c2) determining that charging of said battery is complete based on a result of said comparing in step (c1).

3. The method of claim 2, wherein said step (c) further comprises:

(c3) comparing said detected temperature to a second temperature threshold if said step (c2) does not determine that charging of said battery is complete; and

(c4) turning on a limit charging state warning lamp based on a result of said comparing in step (c3).

4. The method of claim 1, wherein said step (e) comprises:

(e1) comparing said detected current to a current threshold; and

(e2) determining that charging of said battery is complete based on a result of said comparing in step (e1).

5. The method of claim 4, wherein said step (e) further comprises:

(e3) returning to step (b) if said step (e2) does not determine that charging of said battery is complete.

6. The method of claim 1, wherein said step (g) comprises:

(g1) determining a voltage drop value based on said detected voltage and at least one previously detected voltage;

(g2) determining that charging of said battery is complete based on said voltage drop value.

7. The method of claim 6, wherein said step (g) further comprises:

(g3) calculating a battery charging time;

(g4) comparing said battery charging time to a charging time threshold if said step (g2) does not determine that charging of said battery is complete; and

(g5) determining that charging of said battery is complete based on a result of said comparing in said step (g4).

8. The method of claim 7, wherein said step (g) further comprises:

(g6) returning to said step (b) if said step (g5) does not determine that charging of said battery is complete.

9. The method of claim 6, wherein said step (g2) determines that charging of said battery is complete if said voltage drop value exceeds a predetermined voltage drop threshold.

10. The method of claim 6, wherein said step (g) further comprising:

(g3) determining whether voltage riffle is occurring in said detected voltage if said detected voltage is less than or equal to a predetermined voltage threshold; and

(g4) returning to said step (b) if said step (g3) determines that said voltage riffle is not occurring.

11. The method of claim 10, wherein said step (g) further comprises:

(g5) calculating a battery charging time;

(g6) comparing said battery charging time to a charging time threshold if said step (g3) determines that said voltage riffle is occurring; and

(g7) determining that charging of said battery is complete based on a result of said comparing in said step (g6).

12. The method of claim 11, wherein said step (g3) further comprises:

(g8) returning to said step (b) if said step (g7) does not determine that charging of said battery is complete.

13. The method of claim 10, wherein said step (g3) compares said detected voltage to an average battery voltage, said average battery voltage being an average of voltages when said battery is one of fully charged and overcharged to determine if said voltage riffle is occurring.

14. The method of claim 1, further comprising:

(h) turning on a dangerous charge state warning lamp if said detected temperature falls within a predetermined temperature range.

15. An apparatus for controlling charging of a battery, comprising:

mode sensing means for sensing a predetermined charging mode of said battery;

temperature detecting means for detecting a temperature of said battery;

current detecting means for detecting a charging current of said battery;

voltage detecting means for detecting a voltage of said battery;

first means for determining whether charging of said battery is complete based on said detected temperature;

second means for determining whether charging of said battery is complete based on said detected current when said first means does not determine that charging of said battery is complete and said mode sensing means senses a first charging mode;

third means for determining whether charging of said battery is complete based on said detected voltage when said first means does not determine that charging of said battery is complete and said mode sensing means senses said second charging mode; and

control means for controlling a battery charging operation based on output from said first, second and third means.

16. The apparatus of claim 15, wherein said first means first compares said detected temperature to a first temperature threshold, and first determines that charging of said battery is complete based on a result of said first comparison.

17. The apparatus of claim 16, further comprising:

a warning lamp; and

wherein

said first means second compares said detected temperature to a second temperature threshold if said first means does not determine that charging of said battery is complete based on said first comparison, and turns on said warning lamp based on a result of said second comparison.

18. The apparatus of claim 15, wherein said second means compares said detected current to a current threshold, and determines that charging of said battery is complete based on a result of said comparison.

19. The apparatus of claim 18, wherein said first means determines whether charging of said battery is complete based on a newly detected temperature if said second means does not determine that charging of said battery is complete.

20. The apparatus of claim 15, wherein said third means determines a voltage drop value based on said detected voltage and at least one previously detected voltage, and determines that charging of said battery is complete based on said voltage drop value.

21. The apparatus of claim 20, wherein said third means calculates a battery charging time, compares said battery charging time to a charging time threshold if said third means does not determine that charging of said battery is complete based on said voltage drop value, and determines that charging of said battery is complete based on a result of said comparison.

22. The apparatus of claim 21, wherein said first means determines whether charging of said battery is complete based on a newly detected temperature if said third means does not determine that charging of said battery is complete based on said comparison.

23. The apparatus of claim 20, wherein said third means determines that charging of said battery is complete if said voltage drop value exceeds a predetermined voltage drop threshold.

24. The apparatus of claim 20, wherein

said third means determining whether voltage riffle is occurring in said detected voltage if said detected voltage is less than or equal to a predetermined voltage threshold, and

said first means determines whether charging of said battery is complete based on a newly detected temperature if said third means does not determine that said voltage riffle is occurring.

25. The apparatus of claim 24, wherein said third means calculates a battery charging time, compares said battery charging time to a charging time threshold if said third means determines that said voltage riffle is occurring, and determines that charging of said battery is complete based on a result of said comparison between said battery charging time and said charging time threshold.

26. The apparatus of claim 25, wherein said first means determines whether charging of said battery is complete based on a newly detected temperature if said third means does not determine that charging of said battery is complete based on said comparison between said battery charging time and said charging time threshold.

27. The apparatus of claim 24, wherein said third means compares said detected voltage to an average battery voltage, said average battery voltage being an average of voltages when said battery is one of fully charged and overcharged to determine if said voltage riffle occurs.

28. The apparatus of claim 15, further comprising:

a dangerous charge state warning lamp; and

means for turning on said dangerous charge state warning lamp if said detected temperature falls within a predetermined temperature range.