Handle assembly for outdoor power equipment

• US 5,636,504 A
• Filed: 06/16/1995
• Issued: 06/10/1997
• Est. Priority Date: 06/16/1995
• Status: Expired due to Fees

• Current Assignee: Toro Company (Toro)
• Original Assignee: Toro Company (Toro)
• Inventors: Kaley, Charles F., Stalpes, Philip G., Schmidt, Larry W.
• Primary Examiner(s): MELIUS, TERRY L
• Application Number:
  US08/491,206
• Time in Patent Office: 725 Days
• Field of Search: 56/1, 56/2, 56/16.7, 56/DIG. 18, 16/111 A, 403/93
• US Class Current: 56/1
• CPC Class Codes: A01D 2101/00 Lawn-mowers
• CPC Class Codes: A01D 34/001 Accessories not otherwise provided for
• CPC Class Codes: A01D 34/824 Handle arrangements
• CPC Class Codes: B62B 5/06 Hand moving equipment, e.g. handle bars for cycles B62K11/14, B62K21/12
• CPC Class Codes: Y10S 56/18 Handles

Abstract

A U-shaped handle assembly for an outdoor power equipment unit, such as a lawn mower, comprises two, transversely spaced, upwardly extending handle tubes which are pivotally connected to the housing of the unit adjacent their lower ends. A pair of handle retention brackets mounted on the housing of the unit coact with the handle tube lower ends to define a plurality of adjusted positions of the handle assembly on the unit. These positions comprise a first adjusted position in which the handle assembly is locked to define a normal operational position of the handle assembly, a second adjusted position in which the handle is held by a detent to define a storage position extending vertically upwardly from the housing, and a third adjusted potion in which the handle is held by abutment with a shoulder to define an additional storage position in which the handle assembly extends forwardly on the housing. The handle assembly can be released from its first adjusted position by releasing a single locking mechanism between one of the handle tubes and a first handle retention bracket with the other handle tube then being able to cam its way out of its handle retention bracket during forward rotation of the handle assembly.

Claims

1. An outdoor power equipment unit, which comprises:

(a) a housing suited for movement over the ground;

(b) a handle assembly extending upwardly from the housing to allow an operator to hold the handle assembly and thereby guide the housing during its movement over the ground, the handle assembly including two transversely spaced, upwardly extending handle tubes;

(c) means for pivotally attaching the handle tubes to the housing such that the handle assembly can be rotated on the housing to adjust its position relative to the housing;

(d) a locking mechanism coacting between the housing and one of the handle tubes when the handle assembly is in a first adjusted position on the housing, wherein the locking mechanism has a first engaged position and a second disengaged position, wherein the locking mechanism precludes rotation of the handle assembly out of its first adjusted position in its first engaged position but allows rotation of the handle assembly out of its first adjusted position in its second disengaged position, wherein the locking mechanism is selectively operable by the operator to place the locking mechanism in its second disengaged position and thereby free the handle assembly for rotation; and

(e) a detent coacting between the housing and the other handle tube when the handle assembly is in its first adjusted position, the detent being shaped to be overcome simply by rotating the handle assembly after the locking mechanism is first placed in its second disengaged position by the operator, and wherein the detent is flexibly carried on the housing such that the detent can flex away from the other handle tube during release of the other handle tube from the detent.

2. An outdoor power equipment unit as recited in claim 1, wherein the locking mechanism comprises a first recess on the housing, wherein the first recess is shaped to receive the one handle tube therein in an interference fit which can be overcome only by the operator physically moving the one handle tube generally perpendicularly relative to and out of the recess.

3. An outdoor power equipment unit as recited in claim 2, wherein the detent comprises a second recess on the housing, wherein the second recess is shaped to receive the other handle tube therein in a detent fit which can be overcome by rotating the other handle tube relative to the second recess.

4. An outdoor power equipment unit as recited in claim 3, wherein the first and second recesses are longitudinally aligned with and transversely spaced apart from one another on the housing.

5. An outdoor power equipment unit as recited in claim 3, wherein the first and second recesses are formed in opposed, inwardly facing lips carried on the housing.

6. An outdoor power equipment unit as recited in claim 5, wherein the lips are formed on upper portions of handle retention brackets fixed to the housing with each bracket being carried on one side of the housing.

7. An outdoor power equipment unit as recited in claim 6, further including means for allowing the upper portions of the handle retention brackets to flex transversely relative to one another.

8. An outdoor power equipment unit as recited in claim 7, wherein the handle tubes are outwardly biased relative to one another into an abutting engagement with the lips carried on the upper portions of the handle retention brackets.

9. An outdoor power equipment unit as recited in claim 1, further including means carried on the housing and coacting with the handle tubes for forming at least one additional adjusted position in which the handle assembly is rotated forwardly out of the first adjusted position.

10. An outdoor power equipment unit as recited in claim 9, wherein the handle assembly in its first adjusted position extends rearwardly from the housing for operation of the outdoor power equipment unit, and the handle assembly in its at least one additional adjusted position overlies the housing for storage of the outdoor power equipment unit.

11. An outdoor power equipment unit, which comprises:

(a) a housing suited for movement over the ground;

(b) a handle assembly extending upwardly from the housing to allow an operator to hold the handle assembly and thereby guide the housing during its movement over the ground, the handle assembly including first and second transversely spaced, upwardly extending handle tubes having flattened lower portions with straight edges;

(c) means for pivotally attaching the flattened lower portions of the handle tubes to the housing such that the handle assembly can be rotated on the housing to adjust its position relative to the housing; and

(d) means carried on the housing for locking the handle assembly in a first adjusted position on the housing, wherein the locking means includes first and second transversely spaced recesses which are positioned relative to the handle tubes such that each recess individually engages against a flattened lower portion of the first and second handle tubes, respectively, when the handle assembly is in the first adjusted position, wherein the first recess is shaped with a forward edge that extends substantially perpendicularly to the edges of the flattened lower portion of the first handle tube to lock the first handle tube in place on the housing to preclude rotation of the handle assembly until the first handle tube and the first recess are manually disengaged from one another by the operator, and wherein the second recess is configured with a forward edge that is inclined relative to the flattened lower portion of the second handle tube to form a detent with the second handle tube which detent is shaped to be overcome simply by rotating the handle assembly after the first handle tube is disengaged from the first recess, wherein the operator only has to manually disengage the first handle tube from the first recess to unlock the handle assembly for movement out of its first adjusted position on the housing.

12. An outdoor power equipment unit, which comprises:

(a) a housing suited for movement over the ground;

(b) a handle assembly which includes a pair of transversely spaced, elongated handle tubes that extend upwardly from either side of the housing; and

(c) at least one set of handle retention recesses carried on the housing with one recess being located on each side of the housing, wherein the recesses are further positioned to engage against the handle tubes to define an adjusted position of the handle assembly, wherein the recesses are differently shaped with one recess being configured to provide a positive lock with its associated handle tube and the other recess forming a cam surface with its associated handle tube, whereby only the one handle tube has to be physically disengaged from the positive locking recess with motion of the handle tubes in at least one direction after such disengagement being sufficient in conjunction with the shape of the cam surface to cam the other handle tube out of the recess having the cam surface.

13. An outdoor power equipment unit as recited in claim 12, wherein the recesses are formed in opposed, inwardly facing lips carried on the housing.

14. An outdoor power equipment unit as recited in claim 13, wherein the lips are formed on upper portions of a pair of handle retention brackets fixed to the housing.

15. An outdoor power equipment unit as recited in claim 14, further including means for allowing the upper portions of the handle retention brackets to flex transversely relative to one another.

16. An outdoor power equipment unit as recited in claim 15, wherein the handle assembly has the handle tubes under tension such that the handle tubes are normally biased outwardly away from one another, such outward bias being sufficient to keep the handle tubes in abutting engagement with the inwardly facing lips carried on the handle retention brackets.

17. An outdoor power equipment unit as recited in claim 14, wherein the handle assembly has the handle tubes under tension such that the handle tubes are normally biased outwardly away from one another, such outward bias being sufficient to keep the handle tubes in abutting engagement with the inwardly facing lips carried on the handle retention brackets.

18. An outdoor power equipment unit, which comprises:

(a) a housing suited for movement over the ground;

(b) a handle assembly extending upwardly from the housing and pivotally attached to the housing such that the handle assembly can be rotated on the housing to adjust its position relative to the housing; and

(c) means carried on the housing and coacting with the handle assembly for defining a storage position of the handle assembly in which the handle assembly extends generally vertically relative to and overlies the housing, the position defining means including detent means for holding the handle assembly against rotation in both forward and reverse directions while in its storage position.

19. An outdoor power equipment unit as recited in claim 18, wherein the means for holding the handle assembly against rotation in both forward and reverse direction forms detents with either side of the handle assembly when the handle assembly is in its storage position, the detents being shaped to be overcome by intentional rotation of the handle assembly in either direction of rotation.

20. An outdoor power equipment unit, which comprises:

(a) a housing suited for movement over the ground;

(b) a handle assembly extending upwardly from the housing and pivotally attached to the housing such that the handle assembly can be rotated on the housing to adjust its position relative to the housing; and

(c) a storage recess carried on the housing with the storage recess having forward and rearward edges between which a portion of the handle assembly is received when the handle assembly is in a storage position, wherein the storage recess is located on the housing such that the storage position of the handle assembly is one in which the handle assembly extends generally vertically relative to and substantially overlies the housing, wherein the forward and rearward edges of the storage recess are both inclined relative to the handle assembly portion to form camming surfaces, wherein the inclinations of the forward and rearward edges are sufficient to hold the handle assembly in the storage position against rotation of the handle assembly in either direction but can be selectively overcome by intentional rotation of the handle assembly in either direction of rotation.

21. An outdoor power equipment unit as recited in claim 20, further including an operational recess carried on the housing with the handle assembly portion being received in the operational recess when the handle assembly is in an operational position, wherein the operational recess is located on the housing such that the operational position is one in which the handle assembly extends upwardly and rearwardly relative to the housing.

22. An outdoor power equipment unit as recited in claim 21, wherein the operational recess also includes forward and rearward edges between which the handle assembly portion is received when the handle assembly is in its operational position.

23. An outdoor power equipment unit as recited in claim 22, wherein at least the forward edge of the operational recess is substantially perpendicular to the handle assembly portion when the handle assembly portion is received between the forward and rearward edges of the operational recess to lock the handle assembly in its operational position, wherein the handle assembly portion and the forward edge of the operational recess are movable relative to one another to allow the handle assembly to be selectively disengaged from the forward edge of the operational recess to unlock the handle assembly from its operational position and to allow movement of the handle assembly into its storage position.

24. An outdoor power equipment unit, which comprises:

(a) a housing suited for movement over the ground;

(b) a handle assembly extending upwardly from the housing to allow an operator to hold the handle assembly and thereby guide the housing during its movement over the ground, the handle assembly including two transversely spaced, upwardly extending handle tubes;

(c) means for pivotally attaching the handle tubes to the housing such that the handle assembly can be rotated on the housing to adjust its position relative to the housing;

(d) a locking mechanism coacting between the housing and one of the handle tubes when the handle assembly is in a first adjusted position on the housing, wherein the locking mechanism has a first engaged position and a second disengaged position, wherein the locking mechanism precludes rotation of the handle assembly out of its first adjusted position in its first engaged position but allows rotation of the handle assembly out of its first adjusted position in its second disengaged position, wherein the locking mechanism is selectively operable by the operator to place the locking mechanism in its second disengaged position and thereby free the handle assembly for rotation, wherein the locking mechanism comprises a first recess on the housing, wherein the first recess is shaped to receive the one handle tube therein in an interference fit which can be overcome only by the operator physically moving the one handle tube generally perpendicularly relative to and out of the first recess;

(e) a detent coacting between the housing and the other handle tube when the handle assembly is in its first adjusted position, the detent being shaped to be overcome simply by rotating the handle assembly after the locking mechanism is first placed in its second disengaged position by the operator, wherein the detent comprises a second recess on the housing, wherein the second recess is shaped to receive the other handle tube therein in a detent fit which can be overcome by rotating the other handle tube relative to the second recess; and

(f) wherein the first and second recesses are formed in opposed, inwardly facing lips carried on the housing, and wherein the handle tubes are outwardly biased relative to one another into an abutting engagement with the inwardly facing lips to keep the handle tubes firmly engaged with the first and second recesses.