Fluid metering apparatus and method

• US 5,636,653 A
• Filed: 12/01/1995
• Issued: 06/10/1997
• Est. Priority Date: 12/01/1995
• Status: Expired due to Term

• Current Assignee: Perception, Inc. (Pelican International Incorporated)
• Original Assignee: Perception, Inc. (Pelican International Incorporated)
• Inventors: Titus, John S.
• Primary Examiner(s): Michalsky, Gerald A.
• Application Number:
  US08/566,019
• Time in Patent Office: 557 Days
• Field of Search: 137/14, 137/487.5, 137/551
• US Class Current: 137/14
• CPC Class Codes: G01F 1/34 by measuring pressure or differential pressure
• CPC Class Codes: G05D 7/0664 the plurality of throttling means being arranged for the control of a plurality of diverging flows from a single flow G05D7/0652 takes precedence; ratio control G05D11/13
• CPC Class Codes: Y10T 137/0396 Involving pressure control
• CPC Class Codes: Y10T 137/7761 Electrically actuated valve
• CPC Class Codes: Y10T 137/8158 With indicator, register, recorder, alarm or inspection means

Abstract

An apparatus and method for metering fluid flow is disclosed. A fluid dispensing unit is coupled between a supply pipe and a demand pipe, and dispenses fluid received from the supply pipe to the demand pipe. The demand pipe is coupled to one or more fluid-expending appliances. The pressure of the fluid in the demand pipe is monitored by a fluid information unit. The fluid information unit and fluid dispensing unit cooperate to maintain the fluid flowing through the demand pipe at a substantially constant demand fluid pressure by monitoring fluid flowing through the demand pipe and actively dispensing fluid received from the supply pipe into the demand pipe to maintain the demand fluid pressure at a pre-established demand pressure level. The fluid information unit and fluid dispensing unit also cooperate to meter or measure the volume of fluid dispensed through the fluid dispensing unit. The fluid dispensing unit includes a controllable valve responsive to valve control signals produced by the fluid information unit. The volume of fluid dispensed through the valve is computed using the difference between the supply and demand fluid pressures and a duration of time during which the fluid is flowing through the valve. Alternatively, the volume of dispensed fluid is computed using the supply and demand fluid pressure difference and a characteristic duty cycle factor or characteristic flow factor of the valve.

Claims

1. A method for metering a volume of fluid flowing through a supply pipe and a demand pipe, comprising the steps of:

determining a supply fluid pressure of the fluid in the supply pipe;

determining a demand fluid pressure of the fluid in the demand pipe, the demand pipe being separated from the supply pipe by a valve;

cycling the valve between a closed position and an open position to regulate the fluid flowing through the valve in response to a change in the demand fluid pressure from a pre-established demand pressure level so as to maintain the demand fluid pressure at the pre-established demand pressure level;

determining a pressure difference between the supply fluid pressure and the demand fluid pressure; and

determining a volume of the fluid flowing through the valve using the pressure difference and a duration of time during which the fluid is flowing through the valve.

2. The method of claim 1, including the steps of:

determining the volume of the fluid flowing through the valve over a pre-established period of time; and

storing information corresponding to the volume of fluid flowing through the valve over the pre-established period of time.

3. The method of claim 1, including the further step of producing a demand pressure error signal representative of a pressure difference between the demand fluid pressure and the pre-established demand pressure level, wherein the step of cycling the valve includes the step of producing a valve control signal for causing the valve to actuate between the closed and open positions in response to the demand pressure error signal.

4. The method of claim 1, including the steps of:

computing a time duration during which the fluid is flowing through the valve for a plurality of valve cycles;

determining a change in the demand fluid pressure from the pre-established demand pressure level during each of the plurality of valve cycles; and

determining the volume of the fluid flowing through the valve during each of the plurality of valve cycles using the change in demand fluid pressure and the time duration.

5. The method of claim 4, wherein:

the valve includes a variable orifice and exhibits a characteristic flow rate factor associated with a known volume of fluid flowable through the valve;

the valve cycling step includes modulating the variable orifice between the closed and open positions to regulate the fluid flowing through the valve in response to the change in the demand fluid pressure from the pre-established demand pressure level; and

the volume determining step includes the step of determining the volume of the fluid flowing through the valve using the pressure difference and the characteristic flow rate factor of the valve.

6. The method of claim 4, wherein:

the valve exhibits a characteristic duty cycle factor associated with a known volume of fluid flowable through the valve; and

the volume determining step includes the step of determining the volume of the fluid flowing through the valve using the pressure difference and the characteristic duty cycle factor of the valve.

7. The method of claim 1, including the steps of:

producing a demand pressure error signal representative of a pressure difference between the demand fluid pressure and the pre-established demand pressure level during each of a plurality of valve cycles; and

producing a valve control signal for causing the valve to cycle between the closed and open positions in response to the demand pressure error signal.

8. The method of claim 7, wherein the step of cycling the valve includes the step of producing a pulse-width-modulated valve control signal proportional to the demand pressure error signal for causing the valve to cycle between the closed and open positions in response to the demand pressure error signal.

9. The method of claim 1, including the step of producing a warn signal in response to one of the supply and demand fluid pressures deviating from pre-established nominal supply and demand pressure levels, respectively.

10. The method of claim 9, including the steps of:

monitoring the supply fluid pressure and the demand fluid pressure; and

closing the valve in response to the warn signal.

11. The method of claim 9, including the steps of:

transmitting the warn signal over a communication channel;

receiving a valve control signal over the communication channel in response to the warn signal; and

closing the valve in response to the valve control signal.

12. The method of claim 1, including the steps of:

determining a demand flow rate of the fluid flowing through the valve using a pressure difference between the supply and demand fluid pressures and a duration of time during which the fluid is flowing through the valve;

recording the demand flow rate over a pre-established period of time; and

producing a warn signal in response to a change in the demand flow rate outside of a range of nominal demand flow rates associated with the pre-established period of time.

13. A method for measuring a volume of fluid flowing through a valve disposed between a demand pipe and a supply pipe, comprising the steps of:

determining a pressure difference between a supply fluid pressure in the supply pipe and a demand fluid pressure in the demand pipe;

dispensing the fluid through the valve in response to a change in the demand fluid pressure from a pre-established demand pressure level so as to maintain the demand fluid pressure at a pre-established demand pressure level; and

metering a volume of the fluid dispensed through the valve using the pressure difference between the supply and demand fluid pressures and a characteristic flow rate factor associated with a known volume of fluid flowable through the valve.

14. The method of claim 13, wherein:

each of a plurality of the valves is disposed between a corresponding one of a plurality of the demand pipes and the supply pipe;

the dispensing step includes the step of dispensing the fluid through the plurality of valves in response to a change in the demand fluid pressure in the corresponding plurality of demand pipes from the pre-established demand pressure level so as to maintain the demand fluid pressure in the plurality of demand pipes at the pre-established demand pressure level; and

metering the volume of the fluid dispensed through each of the plurality of valves.

15. The method of claim 14, including the step of controlling dispensing of the fluid through selected ones of the plurality of valves.

16. The method of claim 13, wherein the dispensing step includes the step of cycling the valve in response to the change in the demand fluid pressure from the pre-established demand pressure level.

17. The method of claim 13, wherein the dispensing step includes the step of controlling the valve between a closed and an open position in response to a demand pressure error signal representative of a pressure difference between the demand fluid pressure and the pre-established demand pressure level.

18. The method of claim 13, wherein:

the dispensing step includes the step of cycling the valve between a closed and an open position; and

the metering step includes the steps of;

computing a time duration during which the fluid is flowing through the valve for a plurality of valve cycles;

determining a change in the demand fluid pressure from the pre-established demand pressure level during each of the plurality of valve cycles; and

determining the volume of the fluid flowing through the valve during each of the plurality of valve cycles using the change in the demand fluid pressure from the pre-established demand pressure level and the time duration.

19. The method of claim 13, including the steps of:

producing a warn signal in response to one of the supply and demand fluid pressures deviating from a pre-established nominal supply and demand pressure levels, respectively; and

closing the valve in response to the warn signal.

20. An apparatus for metering a fluid flowing through a supply pipe and a demand pipe, comprising:

a fluid dispensing unit including a controllable valve coupled to the supply pipe and a supply pressure sensor for sensing a supply pressure of the fluid in the supply pipe; and

a fluid information unit comprising;

a demand pressure sensor for sensing a demand fluid pressure of the fluid in the demand pipe;

means for communicating with the supply pressure sensor and the controllable valve of the fluid dispensing unit; and

a processor, coupled to the supply and demand pressure sensors and the controllable valve, for controlling the controllable valve between a closed and an open position to regulate the fluid flowing through the controllable valve in response to a change in the demand fluid pressure from a pre-established demand pressure level so as to maintain the demand fluid pressure at the pre-established demand pressure level, and for computing a volume of the fluid flowing through the controllable valve.

21. The apparatus of claim 20, comprising a valve control circuit coupled to the processor and the controllable valve, wherein:

the processor produces a demand pressure error signal in response to a difference between the demand fluid pressure and the pre-established demand pressure level; and

the valve control circuit produces a valve control signal proportion to the demand pressure error signal to control the controllable valve between the closed and open positions.

22. The apparatus of claim 21, wherein the valve control circuit produces valve control signal pulses for cycling the valve between the closed and open positions in response to the demand pressure error signal.

23. The apparatus of claim 21, wherein the valve control circuit produces an analog valve control signal for controlling the valve between the closed and open positions in response to the demand pressure error signal.

24. The apparatus of claim 20, wherein the demand and supply pressure sensors each comprise a voltage-to-frequency converter for converting pressure sensor voltage signals to corresponding time-varying pressure sensor signals.

25. The apparatus of claim 20, comprising a service conduit coupling the fluid information unit with the fluid dispensing unit, the service conduit including:

a fluid-carrying pipe;

an electrically conductive material disposed on the fluid-carrying pipe for carrying high-voltage electric power;

means for communicating low voltage power and information signals between the fluid information and dispensing units; and

a protective outer layer.

26. The apparatus of claim 20, comprising a modem coupled to the processor for communicating fluid metering information to a communication line.

27. The apparatus of claim 20, comprising a plurality of demand control units coupled between a corresponding plurality of fluid-expending appliances and the demand pipe, wherein each of the plurality of demand control units comprises:

a controllable appliance valve for controlling fluid flow between the demand control unit and the appliance; and

a first pressure sensor for sensing fluid pressure in a pipe disposed between the demand control unit and the fluid-expending appliance.

28. The apparatus of claim 27, further comprising a second pressure sensor for sensing fluid pressure in the demand pipe, wherein a volume of fluid flowing through the controllable appliance valve of the demand control unit is determined by the processor using the pressure difference between the supply and demand fluid pressures and a characteristic flow rate factor associated with a known volume of fluid flowable through the controllable appliance valve.

29. The apparatus of claim 27, wherein the processor communicates with each of the plurality of demand control units to manage fluid flow through the plurality of demand control units.