Counterbalancing mechanism for an overhead door

• US 5,636,678 A
• Filed: 05/05/1995
• Issued: 06/10/1997
• Est. Priority Date: 06/16/1994
• Status: Expired due to Term

• Current Assignee: Clopay Building Products Company, Inc. (Griffon Corporation)
• Original Assignee: Clopay Building Products Company, Inc. (Griffon Corporation)
• Inventors: Leist, Alan R., Carper, Kenneth E.
• Primary Examiner(s): JOHNSON, BLAIR M
• Application Number:
  US08/435,586
• Time in Patent Office: 767 Days
• Field of Search: 160/191, 160/192, 160/318, 160/201, 160/23.1, 160/224, 160/178.1 R, 160/178.1 V, 160/176.1 V, 160/176.1 R, 160/900, 49/200, 185/39, 185/44, 16/197, 16/198, 16/DIG. 1, 16/DIG. 7
• US Class Current: 160/191
• CPC Class Codes: E05D 13/1215 specially adapted for overhead wings E05D13/1223 takes precedence
• CPC Class Codes: E05D 13/1223 Spring safety devices
• CPC Class Codes: E05D 13/1261 specially adapted for overhead wings E05D13/1269 takes precedence
• CPC Class Codes: E05D 13/1269 Spring safety devices
• CPC Class Codes: E05D 15/24 consisting of parts connected at their edges
• CPC Class Codes: E05F 15/00 Power-operated mechanisms for wings motor-operated accessories in locks for completing closing or initiating opening of a wing E05B17/00
• CPC Class Codes: E05Y 2201/499 Spring tensioners; Tension sensors
• CPC Class Codes: E05Y 2201/67 in tackles
• CPC Class Codes: E05Y 2400/818 Visual
• CPC Class Codes: E05Y 2600/528 Hooking, e.g. using bayonets; Locking
• CPC Class Codes: E05Y 2600/53 Snapping
• CPC Class Codes: E05Y 2600/58 by using indicators or markings, e.g. scales
• CPC Class Codes: E05Y 2600/60 Mounting or coupling members; Accessories therefor
• CPC Class Codes: E05Y 2800/424 against unintended use, e.g. protection against vandalism or sabotage
• CPC Class Codes: E05Y 2900/106 for garages
• CPC Class Codes: F16F 1/041 with means for modifying the spring characteristics F16F1/12, F16F3/06 take precedence; fluid regulation of coil spring characteristics in vehicle suspensions B60G17/0272
• CPC Class Codes: F16F 1/14 Torsion springs consisting of bars or tubes
• CPC Class Codes: F16F 2236/04 Compression
• CPC Class Codes: Y10S 16/01 Overhead door
• CPC Class Codes: Y10S 16/07 Door opening apparatus

Abstract

An overhead door apparatus utilizing a torsion spring counterbalancing mechanism. The counterbalancing mechanism includes a worm drive ring-shaped gear winding mechanism for setting the appropriate torque or number of winds in the spring. A counting mechanism is provided to indicate to the installer the number of winds being given to the spring. Means are also provided for accommodating spring growth and contraction during winding and unwinding using the winding mechanism and during normal raising and lowering of the door. A spring clip gear retainer is disclosed for preventing rotation or creep of the worm drive gear and spur gear during normal raising and lowering of the door. A second embodiment is disclosed allowing more universal interchangeability of components between the left and right sides of the door system, easy snap-in assembly, and including a telescoping spring cover. Each embodiment includes a spring winding counter.

Claims

1. An overhead door system, including an overhead door which is operative to open and close a door opening having left and right sides as viewed from inside said overhead door, and counterbalancing apparatus for said overhead door, said apparatus comprising:

a) a torsion shaft mounted for rotation between left and right stationary supports respectively mounted adjacent said left and right sides of said overhead door;

b) a torsion spring having a first end and a second end, said first end fixed to said torsion shaft so as to allow rotation with said torsion shaft; and

c) a winding mechanism connected to one of said left and right stationary supports by respective connecting elements on said one of said left and right stationary supports and said winding mechanism, said winding mechanism further having a ring gear connected to said second end of said torsion spring and a worm engaged with said ring gear, wherein rotation of said worm rotates said ting gear to wind said second end of said torsion spring with respect to said first end, and said counterbalancing apparatus may be interchangeably connected to said left or right stationary support while exposing a drive portion thereof at a downward angle away from said door at each location;

wherein said left and right stationary supports each comprise a bracket having a slot, said slot including an open end and a closed end and a pair of opposed inward projections positioned between said open and closed ends, said winding mechanism further including a housing containing said ring gear and having mounting structure received within said slot and retained in place by said projections;

wherein said bracket further includes a flange mount disposed on a first side of said bracket adjacent each side of said slot and said housing includes a pair of flanges which are retained by said flange mounts when said mounting structure is retained by said projections;

wherein said housing further includes a worm housing portion disposed between said flanges.

2. An overhead door system, including an overhead door which is operative to open and close a door opening having left and right sides as viewed from inside said overhead door, and counterbalancing apparatus for said overhead door, said apparatus comprising:

a) a torsion shaft mounted for rotation between left and right stationary supports respectively mounted adjacent said left and right sides of said overhead door;

b) a torsion spring having a first end and a second end, said first end fixed to said torsion shaft so as to allow rotation with said torsion shaft;

c) a winding mechanism connected to one of said left and right stationary supports by respective connecting elements on said one of said left and right stationary supports and said winding mechanism, said winding mechanism further having a ring gear connected to said second end of said torsion spring and a worm engaged with said ring gear, wherein rotation of said worm rotates said ring gear to wind said second end of said torsion spring with respect to said first end, and said counterbalancing apparatus may be interchangeably connected to said left or right stationary support while exposing a drive portion thereof at a downward angle away from said door at each location; and

a counting mechanism connected to said winding mechanism for counting and displaying spring windings during installation of said system.

3. The overhead door system of claim 2 wherein said ring gear further includes a threaded cylindrical element connected for rotation therewith, wherein said counting mechanism comprises a threaded counting element received on said threaded cylindrical and including a pointer aligned with a scale, said threaded counting element traversing along said threaded cylindrical element during rotation thereof and said pointer thereby indicating a number of spring windings on said scale.

4. The overhead door system of claim 3 wherein said threaded counting element comprises a resilient, generally "C"-shaped clip attached to said threaded cylindrical element.

5. The overhead door system of claim 3 wherein said threaded cylindrical element is integrally formed with said ring gear and further includes a spring fitting extending therefrom and connected to the second end of said spring.

6. The overhead door system of claim 5 wherein said ring gear is adjacent said threaded cylindrical element with an annular groove disposed therebetween, said annular groove receiving a retainer plate connected to said winding mechanism.

7. An overhead door system, including an overhead door which is operative to open and close a door opening having left and right sides as viewed from inside said overhead door, and counterbalancing apparatus for said overhead door, said apparatus comprising:

a) a torsion shaft mounted for rotation between left and right stationary supports respectively mounted adjacent said left and right sides of said overhead door;

b) a torsion spring having a first end and a second end, said first end fixed to said torsion shaft so as to allow rotation with said torsion shaft;

c) a winding mechanism connected to one of said left and right stationary supports by respective connecting elements on said one of said left and right stationary supports and said winding mechanism, said winding mechanism further having a ring gear connected to said second end of said torsion spring and a worm engaged with said ring gear, wherein rotation of said worm rotates said ring gear to wind said second end of said torsion spring with respect to said first end, and said counterbalancing apparatus may be interchangeably connected to said left and right stationary support while exposing a drive portion thereof at a downward angle away from said door at each location; and

a protective cover containing said spring and including two telescoping, movable sections.

8. Counterbalancing apparatus for an overhead door disposed in an opening defined by a door frame structure, said apparatus comprising:

a torsion shaft mounted for rotation between first and second stationary supports;

a torsion spring having a first end fixed to said torsion shaft so as to allow rotation with said torsion shaft;

a winding mechanism connected to a second end of said torsion spring for winding said second end of said torsion spring with respect to said first end with said door held stationary, said winding mechanism being mounted to said first stationary support and including a cylindrical threaded member which rotates as said torsion spring is wound by said winding mechanism; and

,

a threaded counting element connected to said cylindrical threaded member, said threaded counting element traversing along said threaded cylindrical member during rotation thereof and thereby indicating a number of torsion spring windings.

9. The counterbalancing apparatus of claim 8 wherein said threaded counting element further comprises a clip which attaches to said threaded cylindrical member.

10. The counterbalancing apparatus of claim 9 wherein said clip is a resilient, generally "C"-shaped member having a pointer extending therefrom.

11. The counterbalancing apparatus of claim 10 wherein said winding mechanism includes a housing containing said threaded cylindrical member and including an elongate opening which receives said pointer and allows said pointer to traverse along a winding scale provided outside said opening.