Straddle inspection system

• US 5,638,420 A
• Filed: 07/03/1996
• Issued: 06/10/1997
• Est. Priority Date: 07/03/1996
• Status: Expired due to Term

• Current Assignee: Rapiscan Laboratories Incorporated (OSI Systems Incorporated)
• Original Assignee: Advanced Research & Applications Corp. (OSI Systems Incorporated)
• Inventors: Armistead, Robert A.
• Primary Examiner(s): Church, Craig E.
• Application Number:
  US08/674,919
• Time in Patent Office: 342 Days
• Field of Search: 378/197, 378/198, 378/57, 378/58, 378/146, 378/189
• US Class Current: 378/57
• CPC Class Codes: B66C 19/007 for containers
• CPC Class Codes: B66C 19/02 collapsible B66C19/002, B66C19/005 takes precedence
• CPC Class Codes: G01N 23/04 and forming images of the material
• CPC Class Codes: G01V 5/223 Mixed interrogation beams, e.g. using more than one type of radiation beam
• CPC Class Codes: G01V 5/234 Measuring induced radiation, e.g. thermal neutron activation analysis
• CPC Class Codes: G01V 5/281 detecting special nuclear material [SNM], e.g. Uranium-235, Uranium-233 or Plutonium-239

Abstract

A radiographic inspection apparatus for large containers, vehicles and structures having a movable frame which can straddle the container or object being inspected. The straddling frame has opposed parallel sides which carry a source of penetrating radiation and a detector array. The source or sources and detectors are moved along the length of a container while radiographic image data is being sequentially recorded. By summing or collecting the sequence of data over the length of a container as the straddling frame moves along, a full two-dimensional radiographic image of the container may be obtained. Radiographic images may be enhanced either by providing uniform motion for the straddling frame or by measuring non-uniform motion and compensating corresponding regions of the radiographic image.

Claims

1. An apparatus for radiographic inspection of vehicles and large containers comprising,

a movable, inverted U-shaped frame having first and second parallel vertical sides spaced apart by a distance greater than a container to be inspected,

means for moving the frame relative to a container to be inspected,

a penetrating radiation source disposed on a first side of the frame having a beam directed toward the second side,

a detector disposed to record radiation traversing the space between the sides, producing a radiographic signal indicative of material in the space, and

means for summing radiographic signals along a dimension of the container thereby forming a radiographic image of the contents of the container.

2. The apparatus of claim 1 wherein the inverted U-shaped frame is the frame of a straddle carrier vehicle having two pairs of spaced apart wheels, one pair of wheels associated with each of the sides.

3. The apparatus of claim 2 wherein the means for moving the frame relative to a container comprises an engine mounted on the frame.

4. The apparatus of claim 3 wherein said means for moving the frame further includes a remote control means for guiding said frame.

5. The apparatus of claim 3 wherein said means for moving the frame includes control means for guiding said frame at constant velocity.

6. The apparatus of claim 1 wherein the inverted U-shaped frame comprises a straddle crane.

7. The apparatus of claim 1 wherein the radiation source comprises a linear accelerator.

8. The apparatus of claim 1 wherein the radiation source comprises an X-ray tube.

9. The apparatus of claim 1 wherein the radiation source comprises an isotope.

10. The apparatus of claim 1 further comprising a plurality of penetrating radiation sources having beams traversing said space and a plurality of detectors disposed to intercept said beams after traversing said space.

11. The apparatus of claim 1 wherein the detector comprises a linear array of detectors.

12. The apparatus of claim 1 wherein the detector comprises an area array of detectors.

13. The apparatus of claim 1 wherein the detector comprises fluorescent material emitting visible light in response to penetrating beam impingement and an optical detector disposed to receive light from the fluorescent material.

14. The apparatus of claim 13 wherein said optical detector comprises a photodiode detector.

15. The apparatus of claim 13 wherein said optical detector comprises a photomultiplier detector.

16. The apparatus of claim 13 wherein said optical detector comprises an area detector.

17. The apparatus of claim 16 wherein said area detector is a video camera.

18. The apparatus of claim 16 wherein said area detector is a charge coupled device (CCD) array.

19. The apparatus of claim 16 wherein said area detector is a photodiode array.

20. The apparatus of claim 16 wherein said area detector is a photomultiplier array.

21. The apparatus of claim 16 wherein light pipes couple the area detector to said strip of fluorescent material.

22. The apparatus of claim 1 further comprising a beam collimator means for producing a fan-shaped beam.

23. The apparatus of claim 1 further comprising a beam collimator means for producing a plurality of pencil beams.

24. The apparatus of claim 1 further comprising a beam collimator means for producing a cone beam of X rays.

25. The apparatus of claim 1 further comprising a radiographic image enhancement means operatively associated with the means for summing radiographic signals.

26. The apparatus of claim 25 wherein the radiographic image enhancement means comprises a speed controller for the means for moving the frame.

27. The apparatus of claim 25 wherein the radiographic image enhancement means comprises motion encoders.

28. The apparatus of claim 27 wherein said motion encoders are wheel encoders.

29. The apparatus of claim 27 wherein said motion encoders are linear strip optical encoders.

30. An apparatus for the radiographic inspection of large containers comprising,

a straddle carrier vehicle or crane having two sets of wheels supported by a frame, the wheels mutually spaced apart on opposite sides of the frame by a distance exceeding the width of a container to be inspected such that one set of wheels is on each side of the container in a straddle relation therewith, the vehicle having propulsion means for moving relative to the container,

an X-ray source disposed on a first side of said straddle carrier vehicle having a beam directed toward the second side,

an X-ray detector array disposed to intercept the X-ray beam upon traversing the space between mutually spaced apart sets of wheels and to produce a signal representing the X-ray image through the container, and

means for displaying or recording the image signal.

31. The apparatus of claim 30 wherein said straddle carrier vehicle has extendable legs.

32. The apparatus of claim 30 wherein said propulsion means has remote control means for guiding the straddle carrier.

33. The apparatus of claim 30 having means for raising and lowering the source and the detector.

34. The apparatus of claim 30 further comprising a radiographic image enhancement means operatively associated with the means for displaying or recording the image signal.

35. The apparatus of claim 34 wherein the radiographic image enhancement means comprises a speed controller associated with said propulsion means.

36. The apparatus of claim 34 wherein the radiographic image enhancement means comprises motion encoders.

37. The apparatus of claim 36 wherein said motion encoders are wheel encoders.

38. The apparatus of claim 36 wherein said motion encoders are linear strip optical encoders.

39. The apparatus of claim 30 having a plurality of X-ray sources disposed on a first side of said straddle carrier having beams directed toward the second side and a plurality of X-ray detectors disposed to intercept the X-ray beams upon traversing said space.

40. A method of radiographic inspection of large opaque objects, such as cargo containers, rail cars, trucks and the like comprising,

establishing a stationary position for a large opaque object having a length, height and width,

straddling the width of the large object with a frame having opposed sides,

directing a beam of penetrating radiation through the object from one side of the frame to the opposite side,

detecting the beam passing through the object and producing a visible radiographic signal for a single location corresponding to the detected beam,

moving the frame and beam along the length of the object,

summing the radiographic signals for a plurality of frame and beam positions along the length of the object thereby forming a two-dimensional radiographic image of the object.

41. The method of claim 40 wherein said beam is a fan shaped beam.

42. The method of claim 40 further defined by moving the frame and beam at different elevations of the cargo container.

43. The method of claim 40 further defined by straddling the object with a straddle vehicle.

44. The method of claim 40 further defined by straddling the object with a straddle crane.

45. The method of claim 40 further defined by enhancing radiographic images by moving the frame and beam along the length of the object with uniform motion.

46. The method of claim 40 further defined by enhancing a radiographic image by measuring and compensating any non-uniform motion of the frame and beam along the length of the object.

47. The method of claim 46 wherein said measuring is by monitoring wheel motion with a wheel encoder.

48. The method of claim 46 wherein said measuring is by monitoring an optical encoder.