Pump with inlet and outlet simultaneously exposed to pump chamber and method of operating same

• US 5,639,220 A
• Filed: 08/17/1995
• Issued: 06/17/1997
• Est. Priority Date: 09/09/1994
• Status: Expired due to Term

• Current Assignee: Brother Kogyo Kabushiki Kaisha (Brother Industries Limited)
• Original Assignee: Brother Kogyo Kabushiki Kaisha (Brother Industries Limited)
• Inventors: Hayakawa, Kiyoharu
• Primary Examiner(s): Gluck, Richard E.
• Application Number:
  US08/516,212
• Time in Patent Office: 670 Days
• Field of Search: 417/488, 417/53, 417/498
• US Class Current: 417/53
• CPC Class Codes: F04B 7/045 Two pistons coacting within one cylinder
• CPC Class Codes: F04C 2/063 with coaxially-mounted members having continuously-changing circumferential spacing between them

Abstract

A pump unit includes a suction pump and a driving mechanism for driving the suction pump. The suction pump has a pump body provided with a suction port and a discharge port which are axially spaced, and a first piston and a second piston slidably fitted in the pump body to form a suction chamber therebetween. In operation, the driving mechanism moves the first piston away from the second piston to expand the suction chamber so that a negative pressure prevails in the suction chamber and ink is suctioned through the suction port into the suction chamber; moves both the pistons at the same moving speed until the suction chamber is expanded to a predetermined extent, the suction port is closed by the second piston and the first piston opens the discharge port; moves the first piston in the reverse direction until the same comes into contact with the second piston to discharge the ink suctioned into the suction chamber through the discharge port; and moves both the pistons in the reverse direction to return the pistons to their initial position. The pump housing may be of a cylindrical shape or an annular shape. A suction pump in a modification may be provided with a plurality of pairs of pistons forming a plurality of suction chambers each provided with a suction port and a discharge port.

Claims

1. A pump comprising:

a cylindrical pump body;

a first moving member and a second moving member slidably fitted in the pump body in a liquid-tight fashion and in an axially opposite arrangement, the first moving member and the second moving member forming a pump chamber therebetween;

a suction port and a discharge port formed in the pump body, said suction port and said discharge port being controllably opened and closed by the first moving member and the second moving member;

a first cam member located proximate the first moving member; and

a second cam member located proximate the second moving member such that the first cam member and second cam member cause the first moving member and the second moving member to move at substantially equal speeds when the pump chamber is open to both the suction port and the discharge port.

2. The pump according to claim 1, wherein the pump body has the shape of a straight cylinder, and wherein the suction port and the discharge port are axially spaced.

3. The pump according to claim 1, wherein said first moving member comprises a first piston coupled to a first driving shaft for reciprocating movement in said cylindrical pump body, and said second moving member comprises a second piston coupled to a second driving shaft for reciprocating movement in said cylindrical pump body, said first piston and said first driving shaft being movable relative to said second piston and said second driving shaft.

4. The pump according to claim 3, wherein said first driving shaft and said second driving shaft are coaxial.

5. The pump according to claim 4, wherein said first driving shaft and said second driving shaft are concentric.

6. The pump according to claim 1, wherein the shapes of the first cam member and the second cam member cause the first moving member and the second moving member to develop and maintain a negative pressure in the pump chamber immediately before the pump chamber is opened to the suction port, said negative pressure being suitable to draw fluid from the suction port into the pump chamber.

7. The pump according to claim 6, wherein the negative pressure is a peak negative pressure.

8. A pump unit comprising:

a pump including;

a cylindrical pump body,

a first moving member and a second moving member slidably fitted in the pump body in a liquid-tight fashion and in an axially opposite arrangement, the first moving member and the second moving member forming a pump chamber therebetween, and

a suction port and a discharge port formed in the pump body, said suction port and said discharge port being controllably opened and closed by the first moving member and the second moving member; and

a driving mechanism individually moving the first moving member and the second moving member relative to the pump body such that the first moving member and the second moving member move at substantially equal speeds when the pump chamber is open to both the suction port and the discharge port.

9. The pump unit according to claim 8, wherein said first moving member comprises a first piston fixed to a driving shaft, and said second moving member comprises a second piston movably engaged with said driving shaft, said driving shaft comprising means for shifting said second piston between a piston first position and a piston second position in said cylindrical pump.

10. The pump according to claim 9, wherein said shifting means comprises a stopper fixed to one end of said driving shaft, said stopper shifting said second piston from said piston first position to said piston second position with said driving shaft, and wherein said shifting means further comprises said first piston, said first piston shifting said second piston from said piston second position to said piston first position with said driving shaft.

11. The pump unit according to claim 8, wherein the driving mechanism comprises:

first and second cam followers located on the first moving member and the second moving member, respectively;

first and second cams transmitting motion to a corresponding one of the first and second cam followers, respectively; and

a single driving source for driving the first and second cams for controlled rotation.

12. The pump unit according to claim 8, wherein the driving mechanism comprises two driving sources driving the two moving members, respectively.

13. The pump unit according to claim 8, wherein said first moving member comprises a first piston coupled to a first driving shaft for reciprocating movement in said cylindrical pump body, and said second moving member comprises a second piston coupled to a second driving shaft for reciprocating movement in said cylindrical pump body, said first piston and said first driving shaft being movable relative to said second piston and said second driving shaft, the pump unit further comprising a single driving source coupled to said first and second driving shafts, said single driving source effecting said reciprocating movement of said first and second driving shafts.

14. The pump unit according to claim 13, further comprising:

a first cam follower attached to the first driving shaft;

a second cam follower attached to the second driving shaft; and

at least one cam member transmitting motion to the first and second cam followers, respectively.

15. The pump unit according to claim 8, wherein said first moving member comprises a first piston fixed to a driving shaft, and said second moving member comprises a second piston movably engaged with said driving shaft, said driving shaft comprising means for shifting said second piston between a piston first position and a piston second position in said cylindrical pump, the pump unit further comprising:

a driving mechanism that drives said driving shaft between a shaft first position and a shaft second position; and

a pair of photoelectric sensors that detects when said driving shaft is in said shaft first position and said shaft second position, respectively.

16. The pump unit according to claim 8, wherein the driving mechanism moves the first moving member and the second moving member such that a negative pressure is developed in the pump chamber immediately before the pump chamber is opened to the suction port, said negative pressure being suitable to draw fluid from the suction port into the pump chamber.

17. A method of operating a pump including a pump body, at least two moving members movably fitted in the pump body in a liquid-tight fashion, the at least two moving members forming a pump chamber therebetween, and a suction port and a discharge port formed in the pump body, the method comprising:

separating said two moving members to expand said pump chamber and to create a negative pressure in said pump chamber;

blocking said discharge port during said separating, thereby suctioning ink through said suction port;

shifting the separated two moving members at substantially equal speeds along substantially all of a distance between a position where the suction port communicates with the pump chamber to a position where the discharge port communicates with the pump chamber such that said suction port and said discharge port are open to the pump chamber at the same time; and

converging said two moving members to contract said pump chamber while blocking said suction port, thereby discharging ink through said discharge port.

18. The method according to claim 17, further comprising driving said two moving members with a single driving source.

19. The method according to claim 17, wherein said converging step comprises converging said two moving members until a volume of said pump chamber is substantially zero.

20. The method according to claim 17, wherein said shifting step comprises shifting the separated two moving members at substantially a same speed, thereby maintaining said pump chamber in a substantially constant volume.