Electrically heated optoelectronic device for detecting moisture on a transparent pane

• US 5,639,393 A
• Filed: 12/12/1994
• Issued: 06/17/1997
• Est. Priority Date: 09/02/1993
• Status: Expired due to Fees

• Current Assignee: Leopold Kostal GmbH & Company KG
• Original Assignee: Leopold Kostal GmbH & Company KG
• Inventors: Levers, Jurgen, Veltum, Christian, Esders, Berthold
• Primary Examiner(s): Walberg, Teresa J.
• Assistant Examiner(s): VALENCIA, RAPHA
• Application Number:
  US08/354,260
• Time in Patent Office: 918 Days
• Field of Search: 219/209, 219/202, 219/203, 219/522, 318/DIG. 2, 318/480, 318/483, 356/239, 356/445, 250/341.8, 15/250.001, 15/250.12, 340/602
• US Class Current: 219/209
• CPC Class Codes: B60S 1/0822 characterized by the arrangement or type of detection means
• CPC Class Codes: B60S 1/0837 with a particular arrangement of the optical elements

Abstract

An optoelectronic sensor device which has a beam transmitter/beam receiver arrangement associated with a beam guide element. The arrangement is disposed together with a heating device in a common housing. In order to install the heating device in a convenient manner in the surrounding area of the sensor device, the heating device consists of at least one heat conducting plate fixed to a support part, which is allocated with its substantial main areas to the beam guide element and is connected by at least one connection arm to the electrical printed circuit board. The heating device includes at least one heating element, which is disposed in the proximity of a connection arm directly on the electrical printed circuit board. For communicating the necessary heat into the heat conducting plate, the printed circuit board is connected at least in a material-locking manner to an associated connection arm.

Claims

1. An optoelectronic sensor device for detecting moisture on a transparent pane in the form of drop-shaped precipitation, wherein the front surface of a beam guide element which is exposed to the heat of a heating device and which is coupled to the inner surface of the pane not exposed to the precipitation in the region of a wiping area covered by a motor-driven windscreen wiper device, the beam guide element being located in a spaced disposition to at least one beam transmitter and at least one beam receiver by a support part fixed in the inner chamber of a housing so that beams emitted by the beam transmitter are reflected dependent upon the precipitation on the pane and directed to the beam receiver, which supplies a signal dependent upon the associated quantity of precipitation, the optoelectronic device including:

an electrical printed circuit board attached on a side of the support part remote from the beam guide element, the electrical printed circuit board being connected to connection contact parts necessary for electrical connection of the beam transmitter,

the heating device comprising at least one heat conducting and transmitting plate (8) fixed on the support part (5), the plate having at least one main area (24) adjacent the beam guide element (1), whereby the surface area of the plate extends parallel to the pane and is provided in the center region of the beam guide element in such way that the plate is located outside the incident and emergent beams;

at least one connecting arm (21) connected to the electrical printed circuit board (9), each arm being formed as an integral part of the heat conducting and transmitting plate (8);

the heating device comprising at least one heating element (25) which produces heat and which is surface-mounted directly on the electrical printed circuit board (9) in the proximity of the at least one connection arm (21), thereby forming a sub-assembly in which all necessary material connections can be carried out in one automated procedure, and for the purpose of communicating heat into the heat conducting plate (8), the at least one heating element being connected at least through the application of additional heat conducting material to the at least one associated connection arm (21), so that heat is communicated directly to the heat conducting and transmitting plate (8).

2. The sensor device of claim 1, wherein the heating device comprises one heat conducting plate (8) and one heating element (25).

3. The sensor device of claim 1, wherein the heating device comprises one heat conducting plate (8) and a plurality of heating elements (25).

4. The sensor device of claims 1, 2, or 3, wherein the heat conducting plate (8) comprises one connection arm (21) for communicating heat.

5. The sensor device of claims 1, 2, or 3, wherein the heat conducting plate (8) comprises a plurality of connection arms (21) for communicating heat.

6. The sensor device of claim 5, wherein the connection arms (21) are formed as an integral part on one of the side areas of the heat conducting plate (8) and are disposed in a comb-like manner.

7. The sensor device of claims 1, 2, or 3, wherein the heat conducting plate (8) has an L-shaped cross-section and the main areas (24) of the heat conducting plate (8) extend parallel to the rearward surface (23) of the beam guide element (1), each connection arm (21) extending perpendicular to the main areas (24).

8. The sensor device of claims 1, 2, or 3, wherein a resilient arm extends parallel to at least one connection arm (21) and hooks out of the heat conducting plate (8), the resilient arm being connected by its free end region directly to a heating element (25).

9. The sensor device of claims 1, 2, or 3, wherein the connection provided for the transmission of heat is achieved between at least one heating element (25) and the heat conducting plate (8) by the printed circuit board (9) itself and by a metallic conductor strip provided in the printed circuit board (9), wherein solder is applied to each connection point necessary for an electrical or a thermal connection.

10. The sensor device of claims 1, 2, or 3, wherein in order to improve the heat transmission, at least one heating element (25) is connected directly by at least one line of solder to at least one connection arm (21) of the heat conducting plate (8).

11. The sensor device of claims 1, 2, or 3, wherein each heating element (25) comprises a PTC thermistor.

12. The sensor device of claims 1, 2, or 3, wherein each heating element (25) is in the form of a fixed resistor which is provided with current differently depending upon the requirements.

13. The sensor device of claims 1, 2, or 3, wherein a supply voltage for electrical and electronic components of the sensor device is provided by a plug connection coupling associated with support part (5), the electrical contact parts (26) of the plug connection coupling being connected at one side directly with associated electrical conductor strips of the electrical printed circuit board (9) and at the other side extending outwardly from the inner chamber of the housing (2) to connect a counter plug connection part.

14. The sensor device of claim 13, wherein a housing configuration (10) of the plug connection coupling is an integral component of the support part (5).

15. The sensor device of claims 1, 2, or 3, wherein a supply voltage for the electrical and electronic components of the sensor device is provided by an electrical line, electrical conductors of which being connected at one side directly to the electrical conductor strips associated with the electrical printed circuit board (9) and outside the housing (2) being associated at the other side with a plug connection coupling.

16. An optoelectronic sensor device for detecting moisture on a transparent pane in the form of drop-shaped precipitation, wherein the front surface of a beam guide element which is exposed to the heat of a heating device and which is coupled to the inner surface of the pane not exposed to the precipitation in the region of a wiping area covered by a motor-driven windscreen wiper device, the beam guide element being located in a spaced disposition to at least one beam transmitter and at least one beam receiver by a support part fixed in the inner chamber of a housing so that beams emitted by the beam transmitter are reflected dependent upon the precipitation on the pane and directed to the beam receiver, which supplies a signal dependent upon the associated quantity of precipitation, the optoelectronic device including:

an electrical printed circuit board attached on a side of the support part remote from the beam guide element, the electrical printed circuit board being connected to connection contact parts necessary for electrical connection of the beam transmitter,

the heating device comprising at least one heat conducting and transmitting plate (8) fixed on the support part (5), the plate having at least one main area (24) substantially adjacent to the surface of the beam guide element (1), whereby the surface of the beam guide element extends parallel to the pane and is disposed in the center region of the beam guide element in such way that the plate is located outside of incident and emergent beams;

at least one connecting arm (21) connected to the electrical printed circuit board (9), each arm being formed as an integral part of the heat conducting and transmitting plate (8);

the heating device comprising at least one heating element (25) which produces heat and which is mounted on the surface of the electrical printed circuit board (9) in the proximity of the at least one connection arm (21) and for the purpose of communicating heat into the heat conducting plate (8), the at least one heating element being connected at least through the application of additional heat conducting material to an at least one of the associated connection arms (21), so that heat is delivered directly to the heat conducting plate (8), wherein the heat conducting plate (8) has an L-shaped cross-section and the main areas (24) of the heat conducting plate (8) extend parallel to the rearward surface (23) of the beam guide element (1), each connection arm (21) extending perpendicular to the at least one main area (24) of the plate (8).

17. An optoelectronic sensor device for detecting moisture on a transparent pane in the form of drop-shaped precipitation, wherein the front surface of a beam guide element which is exposed to the heat of a heating device is coupled to the inner surface of the pane not exposed to the precipitation in the region of a wiping area covered by a motor-driven windscreen wiper device, the beam guide element being located in a spaced disposition to at least one beam transmitter and at least one beam receiver by a support part fixed in the inner chamber of a housing so that beams emitted by the beam transmitter are reflected dependent upon the precipitation on the pane and directed to the beam receiver, which supplies a signal dependent upon the associated quantity of precipitation, the optoelectronic device including:

an electrical printed circuit board attached on a side of the support part remote from the beam guide element, the electrical printed circuit board being connected to connection contact parts necessary for electrical connection of the beam transmitter,

the heating device comprising at least one heat conducting and transmitting plate (8) fixed on the support part (5), the plate having at least one main area (24) adjacent to a surface of the beam guide element (1), whereby the surface of the beam guide element extends parallel to the pane and is provided in the center region of the plate element in such a way that the plate is located outside of incident and emergent beams;

at least one connecting arm (21) connected to the electrical printed circuit board (9), each arm being formed as an integral part of the heat conducting and transmitting plate (8);

the heating device comprising at least one heating element (25) which produces heat and which is mounted directly on the electrical printed circuit board (9) in the proximity of the at least one connection arm (21) and for the purpose of communicating heat into the heat conducting and transmitting plate (8), the heating element being connected at least through the application of additional heat conducting material to an associated connection arm (21), so that heat is delivered directly to the plate (8), wherein a resilient arm extends parallel to the at least one connection arm (21) and hooks out of the heat conducting and transmitting plate (8), the resilient arm being connected by its free end region directly to a heating element (25).

18. An optoelectronic sensor device for detecting moisture on a transparent pane in the form of drop-shaped precipitation, wherein the front surface of a beam guide element which is exposed to heat and is influenced by a heating device and which is coupled to the inner surface of the pane not exposed to the precipitation in the region of a wiping area covered by a motor-driven windscreen wiper device, the beam guide element being located in a spaced disposition to at least one beam transmitter and at least one beam receiver by a support part fixed in the inner chamber of a housing so that beams emitted by the beam transmitter are reflected dependent upon the precipitation on the pane and directed to the beam receiver, which supplies a signal dependent upon the associated quantity of precipitation, the optoelectronic device including:

an electrical printed circuit board attached on a side of the support part remote from the beam guide element, the electrical printed circuit board being connected to connection contact parts necessary for electrical connection of the beam transmitter,

the heating device comprising at least one heat conducting and transmitting plate (8) fixed on the support part (5), the plate having at least one main area (24) adjacent to a surface of the beam guide element (1), whereby the surface area extends parallel to the pane and is provided in the center region of the beam guide element in such a way that it is located outside of incident and emergent beams;

at least one connecting arm (21) connected to the electrical printed circuit board (9), the arm being formed as an integral part of the heat conducting and transmitting plate (8);

the heating device comprising at least one heating element (25) which produces heat and which is mounted directly on the electrical printed circuit board (9) in the proximity of the at least one connection arm (21) and for the purpose of communicating heat into the heat conducting and transmitting plate (8), the at least one heating element being connected at least through the application of additional heat conducting material to at least one associated connection arm (21), so that heat is delivered directly by the heat conducting and transmitting plate (8), wherein a supply voltage for electrical and electronic components of the sensor device is provided by a plug connection coupling associated with support part (5), the electrical contact parts (26) of the plug connection coupling being connected at one side directly with associated electrical conductor strips of the electrical printed circuit board (9) and at the other side extending outwardly from the inner chamber of the housing (2) to connect a counter plug connection part.

19. The sensor device of claim 18, wherein a housing configuration (10) of the plug connection coupling is an integral component of the support part (5).

20. An optoelectronic sensor device for detecting moisture on a transparent pane in the form of drop-shaped precipitation, wherein the front surface of a beam guide element which is exposed to heat from by a heating device and which is coupled to the inner surface of the pane not exposed to the precipitation in the region of a wiping area covered by a motor-driven windscreen wiper device, the beam guide element being located in a spaced disposition to at least one beam transmitter and at least one beam receiver by a support part fixed in the inner chamber of a housing so that beams emitted by the beam transmitter are reflected dependent upon the precipitation on the pane and directed to the beam receiver, which supplies a signal dependent upon the associated quantity of precipitation, the optoelectronic device including:

an electrical printed circuit board attached on a side of the support part remote from the beam guide element, the electrical printed circuit board being connected to connection contact parts necessary for electrical connection of the beam transmitter,

the heating device comprising at least one heat conducting and transmitting plate (8) fixed on the support part (5), the plate having at least one main area (24) adjacent to a surface of the beam guide element (1), whereby the surface area extends parallel to the pane and is provided in the center region of the beam guide element in such a way that it is located outside of incident and emergent beams;

at least one connecting arm (21) connected to the electrical printed circuit board (9), the arm being formed as an integral part of the heat conducting and transmitting plate (8);

the heating device comprising at least one heating element (25) which produces heat and which is mounted directly on the electrical printed circuit board (9) in the proximity of the at least one connection arm (21) and for the purpose of communicating heat into the heat conducting and transmitting plate (8), the heating element being connected at least through the application of additional heat conductivity material to at least one connection arm (21), so that heat is delivered directly by the heat conducting plate (8), wherein a supply voltage for the electrical and electronic components of the sensor device is provided by an electrical line, electrical conductors of which being connected at one side directly to the electrical conductor strips associated with the electrical printed circuit board (9) and outside the housing (2) being associated at the other side with a plug connection coupling.