Universal ink-jet printhead maintenance station

• US 5,640,182 A
• Filed: 10/24/1994
• Issued: 06/17/1997
• Est. Priority Date: 10/24/1994
• Status: Expired due to Fees

• Current Assignee: Lexmark International Incorporated (Ninestar Corporation)
• Original Assignee: Lexmark International Incorporated (Ninestar Corporation)
• Inventors: James, Edmund Hulin III, Bahrami, Hassan, Cseledy, David Michael, Harrington, Paul III
• Primary Examiner(s): Barlow, Jr., John E.
• Application Number:
  US08/327,935
• Time in Patent Office: 967 Days
• Field of Search: 347/22, 347/23, 347/33, 347/24, 15/250.1, 15/250.4, 15/250.41, 15/250.48, 15/245, 15/256.5
• US Class Current: 347/33
• CPC Class Codes: B41J 2/1652 by driving a fluid through the nozzles to the outside thereof, e.g. by applying pressure to the inside or vacuum at the outside of the print head

Abstract

A maintenance station for maintaining either a monochrome or a multi-color printhead in an ink-jet printer includes a single flexible wiper having a first wiping edge for wiping the ink-jet nozzle surface of a monochrome printhead and a plurality of second wiping edges for wiping the ink-jet nozzle surface of a multi-color printhead. Wiping of a monochrome printhead is accomplished by moving the printhead to one side of the wiper, raising the wiper into the path of travel of the nozzle surface, and moving the printhead past the wiper. Wiping of a multi-color printhead is accomplished in a similar manner but the printhead is first positioned on the opposite side of the wiper. The flexibility of the wiper is chosen to apply an optimum wiping force to a multi-color printhead as the printhead is moved past the wiper. A backstop is provided at one side of the wiper to brace it against deflection, so that the wiper applies a greater wiping force to a monochrome printhead than it does to a multi-color printhead. A microprocessor based controller senses the type of printhead and executes a first or a second maintenance routine depending on the type of printhead that is present in the printer.

Claims

1. A printhead wiper for wiping ink-jet printheads, said wiper comprising a resilient body having a beam portion and a head portion, said head portion having a first non-coplanar upper surface and a second non-coplanar upper surface, wherein at least one of said first non-coplanar upper surface and said second non-coplanar upper surface has a first surface portion spaced apart from a second surface portion, and said beam portion having a plurality of side surfaces diverging from a first side of said beam portion, and wherein each of said plurality of side surfaces intersects one of said first and said second of the non-coplanar upper surfaces at acute angles to form at least three printhead wiping edges.

2. A printhead wiper as claimed in claim 1 wherein said first non-coplanar upper surface and said second non-coplanar upper surface are flat surfaces lying in substantially parallel planes.

3. A printhead wiper as claimed in claim 1 wherein said head portion has a further side surface diverging from a second side of said beam portion and intersecting one of said first non-coplanar upper surface and said second non-coplanar upper surface at an acute angle to form a fourth printhead wiping edge.

4. A printhead wiper as claimed in claim 3 wherein said side surfaces and said further side surface intersect said first upper surface to form at least three of said printhead wiping edges.

5. A printhead wiper as claimed in claim 3 wherein said further side surface intersects said first upper surface to form said fourth printhead wiping edge.

6. A printhead wiper as claimed in claim 1 wherein a first and a second of said wiping edges are coaxially aligned and spaced apart, one from the other.

7. A printhead wiper as claimed in claim 6 wherein a third of said wiping edges is displaced from and lies parallel to said first and said second of said wiping edges.

8. An ink-jet printer for printing on record pages passing through said printer, said printer including a printhead carrier for selectively carrying a monochrome or a multi-color ink-jet cartridge back and forth along a path;

a resilient wiper movable into the path of a cartridge carried by said printhead carrier so that said wiper is deflected and wipes a surface of a cartridge carried by said printhead carriage as said cartridge is moved past said wiper, said surface having ink-jet nozzles therein; and

control means for controlling the wiping of said surface, said control means including means for sensing whether a cartridge carried by said printhead carrier is a monochrome cartridge or a multi-color cartridge, first means responsive to said sensing means for, in sequence, (1) moving said printhead carrier to a first side of said wiper, (2) raising said wiper into said path, and (3) moving said printhead carrier past said wiper so that said wiper is deflected in a first direction when said sensing means senses a monochrome cartridge in said printhead carrier, and second means responsive to said sensing means for, in sequence (1) moving said printhead carrier to a second side of said wiper, (2) raising said wiper into said path, and (3) moving said printhead carrier past said wiper so that said wiper is deflected in a second direction when said sensing means senses a multi-color cartridge in said printhead carrier.

9. An ink-jet printer as claimed in claim 8 wherein said control means includes means for sensing when data is ready for printing with a multi-color cartridge, and means for wiping said surface and firing said ink-jet nozzles before beginning said printing, the number of times said surface is wiped being dependent on an interval of time elapsing since the last firing of said ink-jet nozzles.

10. An ink-jet printer as claimed in claim 8 and further comprising a backstop positioned adjacent said wiper for limiting deflection of said wiper in said first direction whereby said wiper applies a wiping force to a monochrome printhead that is greater than a wiping force said wiper applies to a multi-color printhead.

11. An ink-jet printer as claimed in claim 10 and further comprising a spit cup on which said wiper and backstop are mounted, said control means including drive means for moving said spit cup to thereby raise said wiper.

12. An ink-jet printer as claimed in claim 8 wherein said control means includes means responsive to said sensing means for carrying out a first maintenance sequence when a monochrome cartridge is sensed and means for carrying out a second maintenance sequence, different from said first maintenance sequence, when a multi-color cartridge is sensed.

13. An ink-jet printer as claimed in claim 12 and further comprising a spit cup on which said wiper and backstop are mounted, said control means including drive means for moving said spit cup to thereby raise said wiper.

14. An ink-jet printer as claimed in claim 13 wherein said control means includes means operative during said first sequence for wiping said surface and firing said nozzles before printing when at least a first predetermined time has elapsed since any nozzle was last fired, means operative during said first sequence for firing said nozzles when greater than a predetermined interval of time elapses during the printing of a single page, and means operative during said first sequence for firing said nozzles after a fixed number of record pages have been printed.

15. An ink-jet printer as claimed in claim 14 and further comprising a cap for capping said ink-jet nozzles, said control means including means operative during said second sequence for wiping said surface and moving said cap to cap said ink-jet nozzles when the end of a printing job is reached, there are no more record pages on which to print, or there is data to print and a fixed interval of time elapses during which no ink-jet nozzles are fired.

16. An ink-jet printer as claimed in claim 13 and further comprising a cap for capping said ink-jet nozzles, said control means including means operative during said second sequence for wiping said surface and moving said cap to cap said ink-jet nozzles when the end of a printing job is reached, there are no more record pages on which to print, or there is data to print and a fixed interval of time elapses during which no ink-jet nozzles are fired.

17. An ink-jet printer as claimed in claim 8 and further comprising a manually operable control panel switch, said control means including means responsive to a first actuation of said switch to move said printhead carrier to a load position where a cartridge carried by said carrier may be replaced by another cartridge, said sensing means being responsive to a second actuation of said switch for determining whether said another cartridge is a monochrome or a multi-color cartridge, said control means including means responsive to said sensing means for wiping said surface of said another cartridge and firing the nozzles a first number of times when said another cartridge is a monochrome cartridge and means responsive to said sensing means for wiping said surface of said another cartridge and firing the nozzles a second number of times when said another cartridge is a multi-color cartridge.

18. An ink-jet printer as claimed in claim 17 wherein said surface is wiped only one time when said another cartridge is a monochrome cartridge and said surface is wiped more than one time when said another cartridge is a multi-color cartridge.

19. An ink-jet printer as claimed in claim 18 wherein the ink-jet nozzles of said another cartridge are fired a first number of times when said another cartridge is a monochrome cartridge and the ink-jet nozzles of said another cartridge are fired a second number of times, greater than said first number of times, after each wipe of said surface when said another cartridge is a multi-color cartridge.

20. A printhead wiper for wiping the nozzles of an ink-jet printhead having three groups of nozzles as the groups of nozzles are moved along three respective parallel paths past the wiper, said wiper being characterized in that said wiper has three separate wiping edges, a first and a second of said wiping edges being coaxially aligned along an axis and spaced one from another, and a third of said wiping edges being displaced from, but parallel to, said axis, whereby each of said wiping edges wipes only the nozzles of a respective one of said groups of nozzles.

21. A printhead wiper as claimed in claim 20 wherein said wiper comprises a resilient body having a beam portion and a head portion, said head portion having first and second flat upper surfaces disposed in different planes, said head portion having at least one side surface diverging from said beam portion and intersecting one of said flat upper surfaces at an acute angle to form one of said three wiping edges.