Vehicle braking system distribution of front and rear braking forces is controlled according to two different distribution patterns depending upon vehicle load

• US 5,641,209 A
• Filed: 03/15/1995
• Issued: 06/24/1997
• Est. Priority Date: 03/15/1994
• Status: Expired due to Fees

• Current Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Original Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Inventors: Kondo, Takashi, Ito, Kenji, Uchida, Kiyoyuki, Sugitani, Tatsuo, Kadowaki, Yoshinori, Kushi, Naoto
• Primary Examiner(s): Ballato, Josie
• Application Number:
  US08/404,697
• Time in Patent Office: 832 Days
• Field of Search: 303/9.62, 303/9.69, 303/9.71, 303/155, 303/186-88, 303/198, 303/22.1, 303/901, 303/DIG. 1, 303/DIG. 2, 303/113.1, 303/116.1, 303/116.2, 303/119. 1
• US Class Current: 303/9.71
• CPC Class Codes: B60T 2270/608 Electronic brake distribution (EBV/EBD) features related thereto
• CPC Class Codes: B60T 8/1766 Proportioning of brake forces according to vehicle axle loads, e.g. front to rear of vehicle
• CPC Class Codes: B60T 8/26 characterised by producing differential braking between front and rear wheels using electrical circuitry or regulation means B60T8/17
• CPC Class Codes: B60T 8/266 using valves or actuators with external control means B60T8/261 takes precedence
• CPC Class Codes: B60T 8/30 responsive to load B60T8/261, B60T8/262, B60T8/266 take precedence
• CPC Class Codes: B60T 8/348 4 Channel systems B60T8/345 takes precedence
• CPC Class Codes: B60T 8/36 including a pilot valve responding to an electromagnetic force
• CPC Class Codes: B60T 8/363 in hydraulic systems B60T8/3655, B60T8/3675 and B60T8/369 take precedence
• CPC Class Codes: B60T 8/4275 Pump-back systems
• CPC Class Codes: B60T 8/445 replenishing the released brake fluid volume into the brake piping

Abstract

A braking system for braking a motor vehicle by the front and rear brakes of the vehicle'"'"'s front and rear wheels, respectively, including a distribution control device for controlling a distribution of front and rear wheel braking force produced by the respective front and rear brakes, according to a selected one of a first and a second distribution pattern, each of which represents the front and rear wheel braking forces in relation to each other wherein the rear wheel braking force defined by the second distribution pattern is larger than that defined by the first distribution pattern at least when the front and rear wheel braking forces are smaller than respective predetermined values. The selection of the two distribution patterns may be dependent on vehicle load.

Claims

1. A braking system for braking a motor vehicle by operation of a front and a rear brake for a front and a rear wheel of the vehicle, respectively, said braking system comprising:

a distribution control device to control a distribution of a front wheel braking force and a rear wheel braking force which are produced by said front and rear brakes, respectively, and which are applied to said front and rear wheels, said distribution control device controlling said distribution according to a selected one of a first distribution pattern and a second distribution pattern, each of said first and second distributin patterns being a relationship between said front and rear wheel braking forces such that said rear wheel braking force defined by said second distribution pattern is larger than that defined by said first distribution pattern at least when the front and rear wheel braking forces are smaller than respective predetermined values, and when at least said rear wheel braking force is being increased.

2. A braking system according to claim 1, further comprising a hydraulic pressure source for pressuring a working fluid, and wherein said front and rear brakes include, respectively, a front and rear wheel brake cylinder which are supplied with the working fluid pressurized by said hydraulic pressure source, and wherein said distribution control device comprises:

(a) a check valve disposed between said front wheel brake cylinder and said hydraulic pressure source, said check valve permitting a flow of the fluid in a first direction from said pressure source towards said front wheel brake cylinder after the pressure generated by said pressure source becomes higher than the pressure in said front wheel brake cylinder by more than a predetermined difference, whereby the pressure of the fluid to be applied to said front wheel brake cylinder through said check valve is reduced with respect to the pressure generated by said pressure source, said check valve inhibiting a flow of the fluid in a second direction opposite to said first direction; and

(b) selective disabling means for selectively disabling said check valve to prevent functioning of said check valve to reduce the pressure to be applied to said front wheel brake cylinder.

3. A braking system according to claim 1, wherein said distribution control device controls said distribution of said front and rear wheel braking forces according to said first distribution pattern when a load acting on the vehicle is smaller than a predetermined load value, and according to said second distribution pattern when said load is not smaller than said predetermined load value.

4. A braking system according to claim 1 of a diagonal or X-crossing type for a four-wheel motor vehicle, having two pressure application sub-systems which are respectively connected to two mutually independent pressurizing chambers of a master cylinder, each of said two pressure application sub-systems including:

(a) a front brake cylinder passage connecting a corresponding one of said two pressurizing chambers of said master cylinder and a front wheel brake cylinder of said front brake,

(b) a rear brake cylinder passage connecting said front brake cylinder passage and a rear wheel brake cylinder of said rear brake,

(c) a master cylinder cut valve in the form of a normally-open shut-off valve disposed in a portion of said front brake cylinder passage between said master cylinder and a point of connection of said front and rear brake cylinder passages,

(d) a reservoir passage connected at one of opposite ends thereof to said rear brake cylinder passage,

(e) a reservoir connected to the other end of said reservoir passage,

(f) a pressure reducing valve in the form of a normally-closed shut-off valve disposed in said reservoir passage,

(g) a pump passage connected at one of opposite ends thereof to said reservoir and at the other end to at least one of said front and rear brake cylinder passages,

(h) a pump disposed in said pump passage for delivering a working fluid from said reservoir to a portion of said each pressure application sub-system, and

(i) a controller operable in an anti-lock pressure control mode for controlling said master cylinder cut valve, said pressure reducing valve and said pump to effect and anti-lock pressure control operation for controlling pressures of said fluid in said front and rear wheel brake cylinders in anti-lock manner, and wherein

said distribution control device comprises said controller, and a pressure reduction control device disposed in a portion of said each pressure application sub-system which is other than the portion between said master cylinder and the connection of said front and rear brake cylinder passages, said pressure reduction control device applying to said front wheel brake cylinder the pressure as generated by a first hydraulic pressure source in the form of said master cylinder, to thereby establish said first distribution pattern, when said controller is not placed in said anti-lock pressure control mode, said controller and said pressure reduction control device cooperating to establish said second distribution pattern such that the pressure generated by a second hydraulic pressure source which consists of at least one of said master cylinder and said pump is reduced by said pressure reduction control device and is then applied to said front wheel brake cylinder, when said controller is placed in said anti-lock pressure control mode.

5. A braking system according to claim 1 of a diagonal or X-crossing type for a four-wheel motor vehicle, having two pressure application sub-systems which are respectively connected to two mutually independent pressurizing chambers of a master cylinder, each of said two pressure application sub-systems including:

(a) a front brake cylinder passage connecting a corresponding one of said two pressurizing chambers of said master cylinder and a front wheel brake cylinder of said front brake,

(b) a rear brake cylinder passage connecting said front brake cylinder passage and a rear wheel brake cylinder of said rear brake,

(c) a master cylinder cut valve in the form of a normally-open shut-off valve disposed in a portion of said front brake cylinder passage between said master cylinder and a point of connection of said front and rear brake cylinder passages, said master cylinder cut valve being closed when the braking system is in an anti-lock pressure control mode, and opened when the braking system is not in said anti-lock pressure control mode,

(d) an intermediate valve in the form of a normally-open shut-off valve disposed in said rear brake cylinder passage,

(e) a reservoir passage connected at one of opposite ends thereof to a portion of said rear brake cylinder passage between said intermediate valve and said rear wheel brake cylinder,

(f) a reservoir connected to the other end of said reservoir passage,

(g) a pressure reducing valve in the form of a normally-closed shut-off valve disposed in said reservoir passage,

(h) a pump passage connected at one of opposite ends thereof to said reservoir and at the other end to a portion of said rear brake cylinder passage between said intermediate valve and a point of connection of said front and rear brake cylinder passages,

(i) a pump disposed in said pump passage for delivering a working fluid from said reservoir to a portion of said each pressure application sub-system, and

(j) a controller operable in an anti-lock pressure control mode for controlling said master cylinder cut valve, said intermediate valve, said pressure reducing valve and said pump to effect an anti-lock pressure control operation for controlling pressures of said fluid in said front and rear wheel brake cylinders in an anti-lock manner, and wherein

said distribution control device comprises said controller, and a check valve device disposed in a portion of said rear brake cylinder passage between the point of connection of said front and rear brake cylinder passages and a point of connection of said rear brake cylinder passage and said pump passage, said check valve device comprising a first check valve and a second check valve, said first check valve permitting a flow of the fluid therethrough in a first direction from said pump toward said front wheel brake cylinder after the pressure generated by the pump becomes higher than the pressure in said front wheel brake cylinder by more than a predetermined difference, and inhibiting a flow of the fluid therethrough in a second direction opposite to said first direction, said second check valve permitting a flow of the fluid therethrough in said second direction and permitting a flow of the fluid therethrough in said first direction.

7. A braking system according to claim 5, wherein said distribution control device further comprises:

(a) a proportioning valve disposed in said rear brake cylinder passage and including a valve piston which is operated to apply to said rear brake cylinder the pressure as generated by said master cylinder or said pump as a hydraulic pressure source when the pressure as generated by said hydraulic pressure source is lower than a predetermined threshold level, and to reduce the pressure as generated by said hydraulic pressure source and apply the reduced pressure to said rear wheel brake cylinder after the pressure as generated by said hydraulic pressure source exceeds said predetermined threshold level, and

(b) a disabling device for disabling said proportioning valve to prevent functioning of said proportioning valve to reduce the pressure to be applied to said rear wheel brake cylinder when the pressure in said rear wheel brake cylinder is increased.

8. A braking system according to claim 7, wherein said disabling device comprises means for applying the pressure generated by said pump to said valve piston of said proportioning valve in a direction opposite to a direction in which the valve piston is moved to reduce the pressure generated by said pump, whereby the proportioning valve is disabled when the pressure in said rear wheel brake cylinder is increased.

9. A braking system according to claim 5, wherein said controller has a plurality of pressure control modes which are selectively established to control said master cylinder cut valve, said intermediate valve and said pressure reducing valve in said anti-lock manner, said plurality of pressure control modes including:

(1) a mode in which said intermediate valve and said pressure reducing valve are both open while said master cylinder cut valve is closed, to reduce the pressures in both of said front and rear wheel brake cylinders,

(2) a mode in which said master cylinder cut valve and said intermediate valve are both closed while said pressure reducing valve is open, to increase the pressure in said front wheel brake cylinder by operation of said pump, and reduce the pressure in said rear wheel brake cylinder, and

(3) a duty-cycle pressure control mode in which said master cylinder cut valve and said pressure reducing valves are both closed while said intermediate valve is alternately closed and opened to increase the pressures in said front and rear wheel brake cylinders by operation of said pump.

10. A braking system according to claim 9, wherein said controller comprises means for changing a duty cycle of the intermediate valve in said duty-cycle pressure control mode.

11. A braking system according to claim 10, wherein said means for changing the duty cycle of said intermediate valve changes said duty cycle on the basis of at least one of pressure reducing tendency of said front wheel brake cylinder and pressure reducing tendency of said rear wheel brake cylinder, which tendencies have been exhibited in said anti-lock pressure control operation under the control of said controller.

12. A braking system according to claim 1, further comprising a hydraulic pressure source for pressuring a working fluid, and wherein said front and rear brakes include, respectively, a front and rear wheel brake cylinder which are supplied with the working fluid pressurized by said hydraulic pressure source, and wherein said distribution control device comprises:

(a) a check valve disposed between said front wheel brake cylinder and said hydraulic pressure source, said check valve permitting a flow of the fluid in a first direction from said pressure source towards said front wheel brake cylinder after the pressure generated by said pressure source becomes higher than the pressure in said front wheel brake cylinder by more than a predetermined difference, whereby the pressure of the fluid to be applied to said front wheel brake cylinder through said check valve is reduced with respect to the pressure generated by said pressure source, said check valve inhibiting a flow of the fluid in a second direction opposite to said first direction; and

(b) selective disabling means for selectively disabling said check valve to prevent functioning of said check valve to reduce the pressure to be applied to said front wheel brake cylinder;

(c) a load-sensing proportioning valve disposed between said hydraulic pressure source and said rear wheel brake cylinder, said load-sensing proportioning valve including a load-sensing proportioning valve applying to said load acting on the vehicle, said load-sensing proportioning valve applying to said rear wheel brake cylinder the pressure generated by said pressure source when said pressure generated by said pressure source is lower than a threshold level, and reducing said pressure generated by said pressure source and applying the reduced pressure to said rear wheel brake cylinder after said pressure generated by said pressure source exceeds said threshold level, said threshold level increasing as said load detected by said load-sensing member increases,

said selective disabling means disabling said check valve when said load detected by said load-sensing member is smaller than a predetermined load value, whereby said distribution control device controls said distribution of said front and rear wheel braking forces according to said first distribution pattern when said load detected by said load-sensing member is smaller than said predetermined load value, and according to said second distribution pattern when said load is not smaller than said predetermined load value.

13. A braking system according to claim 12, wherein said selective disabling means comprises:

(a) a by-pass passage which is in parallel connection with said check valve and which by-passes said check valve;

(b) a solenoid-operated shut-off valve disposed in said by-pass passage;

(c) a load-sensing switch responsive to said load-sensing member and generating a first signal when said load detected by said load sensing member is smaller than said predetermined load value and a second signal when said load detected by said load sensing member is not smaller than said predetermined load value; and

(d) a controller opening said shut-off valve in response to said first signal to thereby disable said check valve, and closing said shut-off valve in response to said second signal to thereby enable said check valve to reduce the pressure to be applied to said rear wheel brake cylinder with respect to the pressure generated by said pressure source.

14. A braking system according to claim 1, wherein said distribution control device selects said second distribution pattern in at least one of a first condition in which a load acting on the vehicle is larger than a predetermined load value, and a second condition in which the braking system is operated in an anti-lock pressure control mode.

15. A braking system according to claim 1, wherein said front and rear brakes include, respectively, a front wheel brake cylinder and a rear wheel brake cylinder which are supplied with a pressurized working fluid, and wherein said distribution control device selectively establishes said first and second distribution patterns of said front and rear wheel braking forces by controlling a front wheel braking pressure in said front brake cylinder and a rear wheel braking pressure in said rear wheel brake cylinder,

and wherein said first distribution pattern of said front and rear wheel braking forces is established by a first distribution pattern of said front and rear wheel braking pressures in which said front and rear wheel braking pressures change such that said front and rear wheel braking pressures are equal to each other, while said second distribution pattern of said front and rear wheel braking forces is established by a second distribution pattern of said front and rear wheel braking pressures in which said front and rear wheel braking pressures change such that said rear wheel braking pressure is higher than said front wheel braking pressure.

6. A braking system according to claim wherein at least a part of said portion of said rear brake cylinder passage between the point of connection of said front and rear brake cylinder passages and the point of connection of said rear brake cylinder passage and said pump passage consists of a first and a second passage which are concentric with and mutually independent of each other and which have a circular and an annular cross sectional shape, respectively, said first check valve being disposed in one of said first and second passages while said second check valve being disposed in the other of said first and second passages.

16. A braking system for braking a motor vehicle by operation of a front and rear brake for a front and a rear wheel of the vehicle, respectively, said braking system comprising:

a distribution control device to control a distribution of a front wheel braking force and a rear wheel braking force which are produced by said front and rear brakes, respectively, and which are applied to said front and rear wheels, said distribution control device controlling said distribution according to a selected one of a first distribution pattern and a second distribution pattern, each of said first and second distribution patterns being a relationship between said front and rear wheel braking forces such that said rear wheel braking force defined by said second distribution pattern is larger than that defined by said first distribution pattern at least when said rear wheel braking force is being increased.

17. A braking system according to claim 16, wherein said distribution control device selects said second distribution pattern in at least one of a first condition in which a load acting on a vehicle is larger than a predetermined load value, and a second condition in which the braking system is operated in an anti-lock pressure control mode.

18. A braking system according to claim 17 of a diagonal or X-crossing type for a four-wheel motor vehicle, having two pressure application sub-systems which are connected to respective two mutually independent pressurizing chambers of a master cylinder, each of said two pressure application sub-systems including:

(a) a front brake cylinder passage connecting a corresponding one of said two pressurizing chambers of said master cylinder and a front wheel brake cylinder of said front brake,

(b) a rear brake cylinder passage connecting said front brake cylinder passage and a rear wheel brake cylinder of said rear brake (c) a master cylinder cut valve in the from of a normally-open shut-off valve disposed in a portion of said front brake cylinder passage between said master cylinder and a point of connection of said front and rear brake cylinder passages, said master cylinder cut valve being closed when the braking system is in an anti-lock pressure control mode, and opened when the braking system is not in said anti-lock pressure control mode,

(d) an intermediate valve in the form of a normally-open shut-off valve disposed in said rear brake cylinder passage,

(e) a reservoir passage connected at one of opposite ends thereof to a portion of said rear brake cylinder passage between said intermediate valve and said rear wheel brake cylinder,

(f) a reservoir connected to the other end of said reservoir passage,

(g) a pressure reducing valve in the form of a normally-closed shut-off valve disposed in said reservoir passage,

(h) a pump passage connected at one of opposite ends thereof to said reservoir and at the other end to a portion of said rear brake cylinder passage between said intermediate valve and a point of connection of said front and rear brake cylinder passages,

(i) a pump disposed in said pump passage for delivering a working fluid from said reservoir to a portion of said each pressure application sub-systems, and

(j) a controller operable in said anti-lock pressure control mode for controlling said master cylinder cut valve, said intermediate valve, said pressure reducing valve and said pump to effect an anti-lock pressure control operation for controlling pressures of said fluid in said front and rear wheel brake cylinders in an anti-lock manner,

and wherein said distribution control device comprises said controller, and a check valve device disposed in a portion of said rear brake cylinder passage between the point of connection of said front and rear brake cylinder passages and a point of connection of said rear brake cylinder passage and said pump passage, said check valve device comprising a first check valve and a second check valve, said first check valve permitting a flow of the fluid therethrough in a first direction from said pump toward said front wheel brake cylinder after the pressure generated by the pump becomes higher than the pressure in said front wheel brake cylinder by more than a predetermined difference, and inhibiting a flow of the fluid therethrough in a second direction opposite to said first direction, said second check valve permitting a flow of the fluid therethrough in said second direction and inhibiting a flow of the fluid therethrough in said first direction.

19. A braking system of a diagonal or X-crossing type for braking a four-wheel motor vehicle by operation of a front and a rear brake for a front and a rear wheel of the vehicle, respectively, said braking system including two pressure application sub-systems which are connected to respective two mutually independent pressurizing chambers of a master cylinder, each of said two pressure application sub-systems comprising:

(a) a front brake cylinder passage connecting a corresponding one of said two pressurizing chambers of said master cylinder and a front wheel brake cylinder of said front brake;

(b) a rear brake cylinder passage connecting said front brake cylinder passage and a rear wheel brake cylinder of said rear brake;

(c) a master cylinder cut valve in the form of a normally-open shut-off valve disposed in a portion of said front brake cylinder passage between said master cylinder and a point of connection of said front and rear brake cylinder passages, said master cylinder cut valve being closed when the braking system is in an anti-lock pressure control mode, and opened when the braking system is not in said anti-lock pressure control mode;

(d) an intermediate valve in the form of a normally-open shut-off valve disposed in said rear brake cylinder passage;

(e) a reservoir passage connected at one of opposite ends thereof to a portion of said rear brake cylinder passage between said intermediate valve and said rear wheel brake cylinder;

(f) a reservoir connected to the other end of said reservoir passage;

(g) a pressure reducing valve in the form of a normally-closed shut-off valve disposed in said reservoir passage;

(h) a pump passage connected at one of opposite ends thereof to said reservoir and at the other end to a portion of said rear brake cylinder passage between said intermediate valve and a point of connection of said front and rear brake cylinder passages;

(i) a pump disposed in said pump passage for delivering a working fluid from said reservoir to a portion of said each pressure application sub-system;

(j) a controller operable in said anti-lock pressure control mode for controlling said master cylinder cut valve, said intermediate valve, said pressure reducing valve and said pump to effect an anti-lock pressure control operation for controlling pressures of said fluid in said front and rear wheel brake cylinders in an anti-lock manner; and

(k) a check valve device disposed in a portion of said rear brake cylinder passage between the point of connection of said front and rear brake cylinder passages and a point of connection of said rear brake cylinder passage and said pump passage, said check valve device comprising a first check valve and a second check valve, said first check valve permitting a flow of the fluid therethrough in a first direction from said pump toward said front wheel brake cylinder after the pressure generated by the pump becomes higher than the pressure in said front wheel brake cylinder by more than a predetermined difference, and inhibiting a flow of the fluid therethrough in a second direction opposite to said first direction, said second check valve permitting a flow of the fluid therethrough in said second direction and inhibiting a flow of the fluid therethrough in said first direction.