Durable high-precision magnetostrictive pump

• US 5,641,270 A
• Filed: 07/31/1995
• Issued: 06/24/1997
• Est. Priority Date: 07/31/1995
• Status: Expired due to Term

• Current Assignee: Waters Technologies Corporation (Waters Corporation)
• Original Assignee: Waters Investments Limited (Waters Corporation)
• Inventors: Vigeant, Richard L., Actor, Joseph F., Paul, Carlton H., Sgourakes, George E.
• Primary Examiner(s): Thorpe, Timothy
• Assistant Examiner(s): THAI, XUAN MARIAN
• Application Number:
  US08/509,472
• Time in Patent Office: 694 Days
• Field of Search: 417/1, 417/5, 417/7, 417/8, 417/18, 417/21, 417/44.2, 417/245, 417/246, 417/322, 417/385, 417/389, 417/472, 417/473
• US Class Current: 417/44.2
• CPC Class Codes: F04B 17/04 using solenoids
• CPC Class Codes: F04B 43/04 Pumps having electric drive
• CPC Class Codes: F04B 49/065 and making use of computers
• CPC Class Codes: G01N 2030/027 Liquid chromatography
• CPC Class Codes: G01N 2030/326 pumps
• CPC Class Codes: G01N 30/32 of pressure or speed G01N30/36 takes precedence

Abstract

A magnetostrictive pump is provided which makes use of a magnetostrictive element which, when an alternating magnetic field is applied to it, compresses a chamber containing a working fluid. A bellows located within the working fluid is repeatedly compressed by the compression of the chamber, and pumps a fluid to be pumped in and out of the bellows. Since the magnetostrictive element does not directly contact the bellows, the bellows life is greatly extended. Valves are provided to direct the fluid flow in a desired manner. The pump may be combined with other pumps in various series or parallel arrangements to create a pump system. The pump may be pre-biased to make its response more linear by either mechanical or magnetic biasing. A permanent magnet may be used to magnetically bias the pump and create an "at-rest" initial extension of the magnetostrictive element. Similarly, a spring may be used to mechanically load the magnetostrictive element. A controller is used to detect feedback signals from pressure and pump displacement transducers, and thereby provide active control of the pump or pump system. It is especially useful for high performance liquid chromatography.

Claims

1. A fluid pump comprising:

a magnetostrictive element having a first end and a second end opposite the first end;

an electromagnetic field generator in proximity to the magnetostrictive element which generates and imposes a varying magnetic field upon the magnetostrictive element to vary a length of said magnetostrictive element between said first end and said second end in response to a drive signal;

a fluid-tight chamber containing a working fluid and having a compliant surface located proximate to one end of said element, the compliant surface being deflected by a change in said length of the magnetostrictive element so as to change the pressure of the working fluid;

a flexible bellows substantially encompassed by the chamber and substantially surrounded by the working fluid, the bellows defining a variable interior volume isolated from the working fluid, the volume varying in response to the urgings of one end of the element;

a fluid supply conduit through which fluid is introduced from a fluid source to the interior volume of the bellows;

a fluid outlet conduit through which fluid is transferred from the bellows to an output of the pump; and

a valve for preventing fluid backflow from the bellows to the supply conduit.

2. A fluid pump according to claim 1 further comprising a means for biasing said length of the magnetostrictive element by a predetermined amount.

3. A fluid pump according to claim 1 further comprising:

an outlet pressure sensor which is responsive to a fluid pressure in the outlet conduit and which generates a pressure signal indicative thereof; and

a controller for generating the drive signal, the controller detecting the pressure signal and modifying the drive signal in response thereto.

4. A fluid pump according to claim 1 further comprising:

a displacement sensor which is responsive to a change in said length of the magnetostrictive element, and which generates a displacement signal indicative thereof; and

a controller for generating the drive signal, the controller detecting the displacement signal and modifying the drive signal in response thereto.

5. A fluid pumping system comprising:

a first pump comprising a first magnetostrictive element having a length, a first electromagnetic field generator which generates a magnetic field to vary said length of the first magnetostrictive element in response to a first drive signal, a first fluid-tight chamber containing a working fluid and having a compliant surface which is deflected by a change in said length of the first magnetostrictive element so as to change the pressure of the working fluid of the first chamber, and a first flexible bellows substantially encompassed by the first chamber and substantially surrounded by the working fluid of the first chamber;

a second pump comprising a second magnetostrictive element having a length, a second electromagnetic field generator which generates a magnetic field to vary said length of the second magnetostrictive in response to a second drive signal, a second fluid-tight chamber containing a working fluid and having a compliant surface which is deflected by a change in said length of the second magnetostrictive element so as to change the pressure of the working fluid of the second chamber, and a second flexible bellows substantially encompassed by the second chamber and substantially surrounded by the working fluid of the second chamber;

a fluid supply conduit providing fluid communication between a fluid source and the first bellows;

a fluid transfer conduit providing fluid communication between the first bellows and the second bellows;

a fluid outlet conduit providing fluid communication between the second bellows and an output of the pump;

a first valve preventing fluid flow from the first bellows to the supply conduit; and

a second valve preventing fluid flow from the second bellows to the first bellows.

6. A fluid pumping system according to claim 5 further comprising a controller for generating the first drive signal and the second drive signal.

7. A fluid pumping system according to claim 6 further comprising a pressure sensor which is responsive to a fluid pressure in the outlet conduit and generates a pressure signal indicative thereof, and wherein the pressure signal is input to the controller and the controller modifies at least one of the drive signals in response thereto.

8. A fluid pumping system according to claim 6 further comprising a differential pressure sensor which is responsive to a difference between a fluid pressure within the first fluid-tight chamber and a fluid pressure within the second fluid-tight chamber, the differential pressure sensor generating a pressure signal indicative of said pressure difference, and wherein the pressure signal is input to the controller and the controller modifies at least one of the drive signals in response thereto.

9. A fluid pumping system according to claim 6 further comprising:

a first displacement sensor responsive to a change in said length of the first magnetostrictive element and generating a first displacement signal indicative thereof,

a second displacement sensor responsive to a change in said length of the second magnetostrictive element and generating a second displacement signal indicative thereof, and

wherein the first displacement signal and the second displacement signal are input to the controller and the controller modifies at least one of the drive signals in response to at least one of the first displacement signal and the second displacement signal.

10. A fluid pumping system according to claim 5 further comprising means for biasing said length of the first magnetostrictive element by a predetermined amount.

11. A fluid pumping system according to claim 5 further comprising a means for biasing said length of the second magnetostrictive element by a predetermined amount.

12. A fluid pumping system comprising:

a first pump comprising a first magnetostrictive element having a length, a first electromagnetic field generator which generates a magnetic field to vary said length of the first magnetostrictive element in response to a first drive signal, a first fluid-tight chamber containing a working fluid and having a compliant surface which is deflected by an increase in said length of the first magnetostrictive element so as pressurize the working fluid, and a first flexible bellows substantially encompassed by the first chamber and substantially surrounded by the working fluid;

a second pump comprising a second magnetostrictive element having a length, a second electromagnetic field generator which generates a magnetic field to vary said length of the second magnetostrictive in response to a drive signal, a second fluid-tight chamber containing a working fluid and having a compliant surface which is deflected by an increase in said length of the second magnetostrictive element so as pressurize the working fluid of the second chamber, and a second flexible bellows substantially encompassed by the chamber and substantially surrounded by the working fluid of the second chamber;

a first fluid supply conduit providing fluid communication between a first fluid source and the first bellows;

a second fluid supply conduit providing fluid communication between a second fluid source and the second bellows;

a fluid outlet conduit providing fluid communication between the first bellows and the output of the pump and between the second bellows and the output of the pump;

a first valve preventing fluid flow from the first bellows to the first supply conduit; and

a second valve preventing fluid flow from the second bellows to the second supply conduit.

13. A fluid pumping system according to claim 12 further comprising:

a third valve preventing fluid flow from the first bellows to the second bellows; and

a fourth valve preventing fluid flow from the second bellows to the first bellows.

14. A fluid pumping system according to claim 12 further comprising a controller for generating the first drive signal and the second drive signal.

15. A fluid pumping system according to claim 14 further comprising an pressure sensor which is responsive to a fluid pressure in the outlet conduit and which generates a pressure signal indicative thereof, and wherein the pressure signal is input to the controller and the controller modifies at least one of the drive signals in response thereto.

16. A fluid pumping system according to claim 14 further comprising a differential pressure sensor which is responsive to a difference between a fluid pressure within the first fluid-tight chamber and a fluid pressure within the second fluid-tight chamber, the differential pressure sensor generating a pressure signal indicative of said pressure difference, and wherein the pressure signal is input to the controller and the controller modifies at least one of the drive signals in response thereto.

17. A fluid pumping system according to claim 14 further comprising:

a first displacement sensor responsive to a change in said length of the first magnetostrictive element and generating a first displacement signal indicative thereof;

a second displacement sensor responsive to a change in said length of the second magnetostrictive element and generating a second displacement signal indicative thereof; and

wherein the first displacement signal and the second displacement signal are input to the controller and the controller modifies at least one of the drive signals in response to at least one of the first displacement signal and the second displacement signal.

18. A fluid pumping system according to claim 12 further comprising a means for biasing said length of the first magnetostrictive element by a predetermined amount.

19. A fluid pumping system according to claim 12 further comprising a means for biasing said length of the second magnetostrictive element by a predetermined amount.