Self-lubricating implantable articulation member

• US 5,641,323 A
• Filed: 01/16/1996
• Issued: 06/24/1997
• Est. Priority Date: 02/18/1994
• Status: Expired due to Term

• Current Assignee: Johnson and Johnson Professional Inc (Johnson & Johnson)
• Original Assignee: Johnson and Johnson Professional Inc (Johnson & Johnson)
• Inventors: Caldarise, Salvatore
• Primary Examiner(s): Milano, Michael J.
• Assistant Examiner(s): ZUTTARELLI, ANTHONY
• Application Number:
  US08/589,598
• Time in Patent Office: 525 Days
• Field of Search: 623/11, 623/16, 623/18-20, 623/22-23
• US Class Current: 623/22.18
• CPC Class Codes: A61B 17/86 Pins or screws or threaded wires; nuts therefor A61B17/72 take precedence
• CPC Class Codes: A61F 2/30 Joints
• CPC Class Codes: A61F 2/3094 Designing or manufacturing processes
• CPC Class Codes: A61F 2/32 for the hip
• CPC Class Codes: A61F 2/38 for elbows or knees
• CPC Class Codes: A61F 2/3859 Femoral components
• CPC Class Codes: A61F 2002/30673 Lubricating means, e.g. synovial pocket
• CPC Class Codes: A61F 2002/30787 inclined obliquely with respect to each other
• CPC Class Codes: A61F 2002/30934 Special articulating surfaces
• CPC Class Codes: A61F 2002/30957 using a positive or a negative model, e.g. moulds
• CPC Class Codes: A61F 2002/3225 the diameter of the inner concave femoral head-receiving cavity of the inner acetabular shell being essentially greater than the diameter of the convex femoral head
• CPC Class Codes: A61F 2002/3401 with radial apertures, e.g. radial bores for receiving fixation screws
• CPC Class Codes: A61F 2002/3469 with non-radial inner bores or canals
• CPC Class Codes: A61F 2002/3621 pierced with a longitudinal bore
• CPC Class Codes: A61F 2310/00017 Iron- or Fe-based alloys, e.g. stainless steel
• CPC Class Codes: A61F 2310/00023 Titanium or titanium-based alloys, e.g. Ti-Ni alloys
• CPC Class Codes: A61F 2310/00029 Cobalt-based alloys, e.g. Co-Cr alloys or Vitallium
• CPC Class Codes: A61F 2310/00179 Ceramics or ceramic-like structures
• CPC Class Codes: A61F 2310/00203 containing alumina or aluminium oxide
• CPC Class Codes: B29C 64/165 using a combination of solid and fluid materials, e.g. a powder selectively bound by a liquid binder, catalyst, inhibitor or energy absorber
• CPC Class Codes: B29K 2709/02 : Ceramics
• CPC Class Codes: B33Y 10/00 : Processes of additive manufacturing
• CPC Class Codes: B33Y 70/00 : Materials specially adapted for additive manufacturing
• CPC Class Codes: B33Y 80/00 : Products made by additive manufacturing

Abstract

Implantable articles, such as bone prostheses, are prepared by casting techniques and have incorporated therein fluid communicating passageways. The internal fluid communicating passageways convey synovial fluid from a joint space to the articulation surface of an artificial joint. The presence of synovial fluid at the articulation surface provides sufficient lubricity to the joint and enables artificial joints to utilize metal/metal, metal/ceramic, and ceramic/ceramic articulation couples without the need for a low friction polymeric lining material. Accordingly, artificial joint components formed according to the present invention are less likely to develop wear debris. The implantable articles are formed by a casting process from casting molds that are prepared using a three dimensional printing technique.

Claims

1. An implantable article for placement within a joint space, comprising a unitary articulation member having an articulation surface and an opposed, bone-engaging surface, the articulation member having

one or more primary internal passageways extending internally within the member from a fluid communication inlet port disposed on a surface of the article adjacent to the joint space, and

means for communicating fluid from the primary internal passageways to the articulation surface, the primary passageways and means for communicating being able to convey synovial fluid from within the joint space to the articulation surface to provide lubrication between the articulation member and another articulation component of an artificial joint.

2. The implantable article of claim 1 wherein the means for communicating is a fluid communication outlet port of the primary internal passageway that is disposed on the articulation surface of the articulation member.

3. The implantable article of claim 1 wherein the means for communicating comprises one or more secondary internal passageways, each extending from one of the primary internal passageways to a fluid communication outlet port disposed on the articulation surface of the articulation member.

4. The implantable article of claim 1 wherein the primary internal passageways have smooth internal walls and are spatially oriented within the articulation member so as to allow smooth and continuous flow of fluid therethrough.

5. The implantable article of claim 4 wherein the primary internal passageways extend within the member in an orientation substantially parallel to at least one of the articulation surface or the bone contacting surface.

6. The implantable article of claim 4 wherein the articulation member is a cast metal article having as-cast primary internal passageways.

7. The implantable article of claim 4 wherein the articulation member is formed of a castable, biologically compatible material selected from the group consisting of metals and ceramics.

8. The implantable article of claim 4 wherein the articulation member is formed of metals selected from the group consisting of cobalt-chromium-nickel alloy, titanium-vanadium alloy, and stainless steel.

9. The implantable article of claim 4 wherein the articulation member is formed of ceramics selected from the group consisting of alumina, zirconia, silicon nitride, silica, silicon carbide, and mixtures thereof.

10. The article of claim 7 wherein the articulation member is an acetabular shell.

11. The implantable article of claim 7 wherein the articulation member is a femoral head.

12. The implantable article of claim 7 wherein the articulation member is a knee tibial.

13. The implantable article of claim 7 wherein the articulation member is a knee femoral.

14. The article of claim 1 wherein the diameter of the primary internal passageways is in the range of about 0.005 to 0.100 inch.

15. The article of claim 3 wherein the diameter of the secondary internal passageways is in the range of about 0.005 to 0.100 inch.

16. An implantable hip joint comprising:

a hip femoral component having a distal, elongate shaft and a proximal neck region;

a hemispherical femoral head component able to be secured to the neck, the head component having a smooth external articulation surface;

an acetabular shell having an internal bone-engaging surface and an external, cup-like articulation surface for receiving the femoral head component, the acetabular shell having one or more primary internal passageways and means for communicating synovial fluid from the primary internal passageway to the articulation surface, the primary internal passageways extending internally within the acetabular shell from a fluid communication inlet port disposed on an external surface of the acetabular shell adjacent to a joint space.

17. The hip joint of claim 16 wherein the means for communicating comprises one or more secondary internal passageways, each extending from one of the primary internal passageways to a fluid communication outlet port disposed on the articulation surface.

18. The hip joint of claim 17 wherein the acetabular shell is a cast metal article having as-cast primary internal passageways.

19. The hip joint of claim 17 wherein the cup-like articulation surface of the acetabular shell is formed of a biologically compatible material selected from the group consisting of metals and ceramics.

20. The implantable article of claim 17 wherein the articulation member is formed of metals selected from the group consisting of cobalt-chromium-nickel alloy, titanium-vanadium alloy, and stainless steel.

21. The implantable article of claim 17 wherein the articulation member is formed of ceramics selected from the group consisting of alumina, zirconia, silicon nitride, silica, silicon carbide, and mixtures thereof.

22. The hip joint of claim 16 wherein the articulation surface of the femoral head component is formed of a biologically compatible material selected from the group consisting of metals and ceramics.

23. The hip joint of claim 16 wherein the primary internal passageways have a diameter in the range of about 0.005 to 0.100 inch.

24. The hip joint of claim 17 wherein the secondary internal passageways have a diameter in the range of about 0.005 to 0.100 inch.

25. An implantable article comprising a unitary articulation member having an articulation surface and an opposed, bone contacting surface, the articulation member having

one or more synovial fluid communicating passageways extending internally within the member from a fluid communication inlet port disposed on a surface of the article adjacent a joint space, and

one or more secondary internal passageways, each extending from a fluid communication port on one of the primary internal passageways to a fluid communication outlet port disposed on the articulation surface, the primary and secondary internal passageways being able to convey synovial fluid from within the joint space to the articulation surface to provide lubrication between the articulation member and another articulation component of an artificial joint.