Method and apparatus for controlling thermal runaway in a battery backup system

• US 5,642,100 A
• Filed: 09/01/1995
• Issued: 06/24/1997
• Est. Priority Date: 11/17/1993
• Status: Expired due to Fees

• Current Assignee: Farmer Walter E
• Original Assignee: Farmer Walter E
• Inventors: Farmer, Walter E.
• Primary Examiner(s): Mullen, Thomas
• Assistant Examiner(s): MANNAVA, ASHOK K
• Application Number:
  US08/522,572
• Time in Patent Office: 662 Days
• Field of Search: 340/636, 340/635, 340/661, 340/662, 340/664, 429/91, 320/48, 320/39, 320/35, 327/14, 327/39, 307/33-35, 307/38, 307/31, 324/426, 324/427, 364/492, 364/493
• US Class Current: 340/636.13
• CPC Class Codes: H02J 7/0031 using battery or load disconnect circuits H02J9/002 takes precedence
• CPC Class Codes: Y10S 320/19 Charger status, e.g. voltmeter

Abstract

An energy management system comprising a method and an apparatus for controlling thermal runaway in a telecommunications switching station backup battery recharging system receiving current from a power supply and delivering current through a rectifier to a battery and a load, the system having a low voltage disconnect switch capable of interrupting current to the battery. A current shunt is provided for generating a first signal having a first value representative of the current flowing through the rectifier. A current shunt is provided for generating a second signal having a second value representative of the current flowing through the load. A microprocessor is provided for calculating a third value, the third value being equal to the second value subtracted from the first value. A microprocessor is also provided for generating a third signal indicative of thermal runaway when the third value exceeds a predetermined value. A switch for interrupting current to the battery when the third signal exceeds the predetermined value may also be provided.

Claims

1. An apparatus for controlling thermal runaway in a telecommunications switching station backup battery recharging system receiving current from a power supply and delivering current through a rectifier to a battery and a load, the system having a low voltage disconnect-switch capable of interrupting current to the battery, the apparatus comprising:

a. means for generating a first signal having a first value representative of the current flowing through the rectifier;

b. means for generating a second signal having a second value representative of the current flowing through the load;

c. means for calculating a third value, the third value being equal to the second value subtracted from the first value; and

d. means for generating a third signal indicative of thermal runaway when the third value exceeds a predetermined value for a predetermined period.

2. The apparatus of claim 1, further comprising means for interrupting current to the battery when said third signal exceeds the predetermined value.

3. The apparatus of claim 1, further comprising means for determining when said third signal exceeds said predetermined value for the predetermined period.

4. The apparatus of claim 1, further comprising means for generating an alarm upon generation of said third signal.

5. The apparatus of claim 1, further comprising means for displaying a thermal runaway warning message upon generation of said third signal.

6. The apparatus of claim 1, wherein said first signal generating means comprises a shunt-type current measuring circuit that measures the current flowing through the rectifier.

7. The apparatus of claim 1, wherein said second signal generating means comprises a shunt-type current measuring circuit that measures the current flowing through the load.

8. The apparatus of claim 1, wherein said calculating means comprises a microprocessor.

9. The apparatus of claim 1, wherein said calculating means comprises a comparator circuit that generates a difference signal representative of the difference between the first signal and the second signal.

10. The apparatus of claim 1, wherein said calculating means comprises a plurality of discrete logic elements that logically subtract the second value from the first value.

11. A method for controlling thermal runaway in a telecommunications switching station backup battery recharging system receiving current from a power supply and delivering current through a rectifier to at a battery and a load, the system having a low voltage disconnect switch capable of interrupting current to the battery, the method comprising the steps of:

a. generating a first signal having a first value representative of the current flowing through the rectifier;

b. generating a second signal having a second value representative of the current flowing through the load;

c. calculating a third value, the third value being equal to the second value subtracted from the first value; and

d. generating a third signal indicative of thermal runaway when the third value exceeds a predetermined value for a predetermined period.

12. The method of claim 11, further comprising the step of interrupting current to the battery when said third signal exceeds the predetermined value.

13. The method of claim 12, wherein said interrupting step comprises the step of applying said third signal to a circuit that causes the low voltage disconnect switch to open and interrupt current flow to the battery.

14. The method of claim 12, wherein said interrupting step comprises the step of manually causing the low voltage disconnect to interrupt current flow to the battery.

15. The method of claim 11, further comprising the step of generating an alarm upon generation of said third signal.

16. The method of claim 11, further comprising the step of displaying a thermal runaway warning message upon generation of said third signal.

17. A series of operational steps to be performed on a computer used to control an apparatus for controlling thermal runaway in a telecommunications switching station backup battery recharging system receiving current from a power supply and delivering current through a rectifier to at a battery and a load, the system having a low voltage disconnect switch capable of interrupting current to the battery, comprising the operational steps of:

a. receiving a first signal having a first value representative of the current flowing through the rectifier;

b. receiving a second signal having a second value representative of the current flowing through the load;

c. subtracting said second value from said first value, thereby creating a difference value;

d. comparing the difference value to a preselected fourth value, said fourth preselected value indicating a minimum difference value corresponding to a thermal runaway condition; and

e. generating a signal that indicates thermal runaway when the difference signal is at least equal to the fourth value for a predetermined period.

18. The series of operational steps of claim 17, further comprising the step of generating a signal causing the low voltage disconnect to open, thereby interrupting current flow to the battery when the difference value indicates the existence of a thermal runaway condition.

19. The series of operational steps of claim 17, further comprising the step of generating an alarm signal when the difference value indicates the existence of a thermal runaway condition.

20. The series of operational steps of claim 17, further comprising the step displaying a thermal runaway warning message on a terminal when the difference value indicates the existence of a thermal runaway condition.