High duty cycle AC corona charger

• US 5,642,254 A
• Filed: 03/11/1996
• Issued: 06/24/1997
• Est. Priority Date: 03/11/1996
• Status: Expired due to Term

• Current Assignee: Eastman Kodak Company
• Original Assignee: Eastman Kodak Company
• Inventors: Benwood, Bruce R., May, John W., Pernesky, Martin J.
• Primary Examiner(s): Pendegrass, Joan H.
• Application Number:
  US08/613,647
• Time in Patent Office: 470 Days
• Field of Search: 355/200, 355/221, 355/222, 361/229, 361/230, 361/235, 399/89, 430/902
• US Class Current: 361/235
• CPC Class Codes: G03G 15/0266 Arrangements for controlling the amount of charge
• CPC Class Codes: G03G 15/0291 corona discharge devices, e.g. wires, pointed electrodes, means for cleaning the corona discharge device

Abstract

This invention pertains to an AC charger (10) in which an AC voltage waveform applied to a corona wires (12) has a duty cycle of between 50% and 90%. This increases the efficiency of the charger without increasing the signal-to-noise ratio. In one embodiment, the AC voltage waveform is asymmetric.

Claims

1. A corona charger for charging a photoconductor, said charger comprising:

at least one corona wire;

an AC voltage source connected to said corona wire, said AC voltage source having a duty cycle greater than 50% such that a potential on the corona wire is greater than a threshold voltage for corona emission for both positive polarity and negative polarity of the corona wire.

2. A corona charger as in claim 1 wherein said voltage source is a high voltage amplifier driven by a function generator.

3. A corona charger as in claim 1 wherein a shell, partially surrounds said wire, said shell being open in the direction of the photoconductor.

4. A corona charger as in claim 3 wherein a voltage controlled electrode is located between said corona wire and said shell.

5. A corona charger as in claim 3 wherein said shell is nonconductive.

6. A corona charger as in claim 3 wherein said shell is conductive.

7. A corona charger as in claim 1 wherein said duty cycle is less than approximately 90%.

8. A corona charger as in claim 1 further comprising a DC offset voltage source connected to said corona wire.

9. A corona charger as in claim 1 wherein the AC voltage source produces a trapazoidal waveform signal.

10. A corona charger as in claim 9 wherein the trapazoidal waveform has a ramp, a slope of which is shallower at a higher duty cycle than at a lower duty cycle.

11. A corona charger as in claim 1 wherein a voltage controlled grid is located between said corona wire and said photoconductor.

12. A corona charger as in claim 1 wherein said AC voltage source operates at a frequency of greater than 60 Hz.

13. An AC corona charger, for charging a photoconductor comprising:

at least one corona wire;

a voltage controlled grid between said corona wire and a the photoconductor;

means for applying an asymmetric AC voltage waveform to the corona wire, wherein said waveform has a time duration in a first polarity portion of said waveform, greater than a time duration in a second polarity portion of said waveform such that a potential on the corona wire is greater than a threshold voltage for corona emission for both positive polarity and negative polarity of the corona wire.

14. An AC corona charger as in claim 13 further comprising a DC bias voltage source connected to said corona wire.

15. An AC corona charger as in claim 13 wherein said voltage waveform is trapezoidal.

16. An AC corona charger as in claim 13 wherein said voltage waveform is a square wave.

17. An AC corona charger as in claim 13 wherein said voltage waveform has first shape when said voltage waveform has a positive polarity, and said voltage waveform has a second wave shape when said voltage waveform has a negative polarity.

18. A corona charger for charging a photoconductor, said charger comprising:

at least one corona wire;

a voltage controlled grid between said corona wire and said photoconductor;

a voltage source connected to said wire, whereby a corona charge is produced; and

a function generator for applying an asymmetrical AC voltage waveform to said wire, wherein said waveform has a duty cycle greater than 50% such that a potential on the corona wire is greater than a threshold voltage for corona emission for both a positive polarity and a negative polarity of the AC voltage waveform.

19. A corona charger as in claim 18 wherein a time integrated AC component of the voltage on the corona wire has an absolute value greater than zero for at least one complete cycle of said AC voltage waveform.

20. A corona charger as in claim 18 wherein said charger further includes a shell partially surrounding said corona wire.

21. In a corona charger for an electrophotographic copying system a method of charging a photoconductor comprising the steps of:

applying an AC voltage signal having a duty cycle greater than 50% and to a corona wire wherein a potential on the corona wire is greater than a threshold voltage for corona emission for both a positive polarity and a negative polarity of the AC voltage signal; and

applying a voltage to a grid, located between the corona wire and the phtoconductive.

22. The method as defined in claim 21 wherein said AC voltage signal is an asymmetric waveform.

23. The method as defined in claim 21 further comprising the step of providing a shell partially surrounding said corona wire.

24. A method as in claim 23 further comprising the step of providing an electrode between said shell and said corona wire.

25. A corona charger for charging a photoconductor, said charger comprising:

at least one corona wire;

a shell partially surrounding said wire, said shell being open in the direction of the photoconductor;

an AC voltage source connected to said corona wire for generating an AC waveform, said source having a duty cycle greater than 50%, such that a potential on the corona wire is greater than a threshold voltage for corona emission for both a positive polarity and a negative polarity of the AC waveform, and a time integrated AC component of the AC waveform on the corona wire has an absolute value greater than zero for at least one complete cycle of the AC waveform.

26. An AC corona charger, the improvement therein comprising:

at least one corona wire;

a voltage source for applying an asymmetric AC voltage waveform to the corona wire, wherein said waveform has duration in a first polarity portion of said waveform, greater than a time duration in a second polarity portion of said waveform, wherein a potential on the corona wire is greater than a threshold voltage for corona emission for both a positive polarity and a negative polarity of the corona wire and a time integrated AC component of the voltage on the corona wire has an absolute value greater than zero for at least one complete cycle of the waveform.

27. A corona charger for charging a photoconductor, said charger comprising:

at least one corona wire;

a voltage source to said wire, whereby a corona charge is produced; and

means for applying an asymmetrical AC voltage waveform to said wire, wherein said waveform has a duty cycle greater than 50%, wherein a potential on the corona wire is greater than a threshold voltage for corona emission for both a positive polarity and a negative polarity of the AC voltage waveform, and a time integrated AC component of the voltage on the corona wire has an absolute value greater than zero for at least one complete cycle of the waveform.

28. In a corona charger for an electrophotographic copying system a method of charging a phtotconductor comprising the steps of:

applying an AC voltage signal to a corona wire, wherein said AC voltage signal has a duty cycle greater than 50%, and a potential on the corona wire, is greater than a threshold voltage for corona emission for both a positive polarity and a negative polarity of the corona wire and a time integrated AC component of the voltage on the corona wire has an absolute value greater than zero for at least one complete cycle.

29. In a corona charger for an electrophotographic copying system a method of charging a photoconductor comprising the steps of:

applying an AC voltage signal to a corona wire;

adjusting a potential of a grid located between the corona wire and the photoconductor such that a surface potential of the photoconductor, when said photoconductor fully charged, is equal to a first preselected voltage;

setting said AC voltage signal to a preselected duty cycle which is greater than 50%; and

setting a potential on the corona wire to a second preselected voltage which greater than a threshold voltage for corona emission for both a positive polarity and a negative polarity of the corona wire.