Economical wide range speed control system

• US 5,642,461 A
• Filed: 11/14/1994
• Issued: 06/24/1997
• Est. Priority Date: 11/14/1994
• Status: Expired due to Term

• Current Assignee: Quantum Corporation (Chi Ko Investment Co., Ltd.)
• Original Assignee: Seagate Technology plc (Seagate Technology Holdings Plc)
• Inventors: Lewis, Martyn A.
• Primary Examiner(s): Cabeca, John W.
• Application Number:
  US08/337,803
• Time in Patent Office: 953 Days
• Field of Search: 364/506, 364/571.01, 364/571.04, 364/571.07, 364/571.02, 318/696, 318/685, 318/808, 318/806, 318/807, 318/811, 318/600-608, 395/22, 395/21, 388/805, 388/813, 388/803, 388/812
• US Class Current: 388/812
• CPC Class Codes: H02P 23/16 Controlling the angular speed of one shaft H02P23/18 takes precedence
• CPC Class Codes: H02P 23/186 of one shaft by controlling the prime mover
• CPC Class Codes: H02P 6/06 Arrangements for speed regulation of a single motor wherein the motor speed is measured and compared with a given physical value so as to adjust the motor speed
• CPC Class Codes: H02P 6/10 Arrangements for controlling torque ripple, e.g. providing reduced torque ripple

Abstract

A speed control system is disclosed wherein a brushless DC motor and a magneto resistive encoder are able to rotate a motor at arbitrarily low speeds. The motor is able to rotate at low speeds by having a filtered signal generated by an encoder applied to its inputs. The encoder is coupled to a series of filters which remove DC level and harmonic distortions from the resulting encoder signal. These filtered signals are then applied to the motor to control motor rotation speed.

Claims

1. A speed control system, comprising:

a signal source for producing a modulation frequency signal;

an encoder having a moveable member operatively connected to a device whose speed is to be controlled, said encoder coupled to said signal source, said encoder including means for converting said modulation frequency signal into a phase variable signal having a phase which is varied as a function of the position of said moveable member;

a reference frequency signal generator coupled to said modulation frequency signal source for generating a variable reference frequency signal which may differ in frequency or phase from said modulation frequency signal;

a comparator, coupled between said signal source and said reference frequency signal generator, operative to compare said modulation frequency signal and said reference frequency signal, said comparator generating an error signal as a function of any phase difference between said modulation frequency signal and said reference frequency signal;

a first filter operative to remove distortions at the carrier frequency of said error signal;

a second filter operative to remove distortions at the third frequency harmonic and higher order frequency harmonics of said error signal;

a third filter operative to remove dc distortions produced by said encoder; and

a fourth filter operative to remove viscous effects of said error signal.

2. The system of claim 1, wherein:

said first filter further includes a high pass filter and a neural network.

3. The system of claim 1, wherein:

said second filter further includes a high pass filter and a neural network.

4. The system of claim 1, wherein:

said third filter further includes a band pass filter and a neural network.

5. The system of claim 1, wherein:

said fourth filter further includes at least one high pass filter and at least one neural network.

6. The system of claim 4, wherein said third filter is cascaded.

7. A speed control system, comprising:

a modulation signal source for producing a modulation frequency signal;

a brushless dc motor having a shaft, said motor being coupled to said modulation signal source;

a magneto resistive encoder coupled to said motor, said encoder generating a phase variable signal having a phase which is varied as a function of motor shaft position;

a reference signal generator coupled to said modulation signal source, said reference signal generator operative to produce a variable reference frequency signal which may differ in frequency or phase from said modulation frequency signal;

a comparator coupled to said modulation signal source and said reference signal generator, said comparator generating an error signal based on any difference between said modulation signal and said reference signal;

a first filter operative to remove distortions at the carrier frequency of said error signal;

a second filter operative to remove distortions at harmonics of said error signal frequency;

a third filter operative to remove dc distortions produced by said encoder; and

a fourth filter operative to remove viscous distortions from said error signal.