Hypodermic needle assembly

• US 5,643,222 A
• Filed: 06/23/1995
• Issued: 07/01/1997
• Est. Priority Date: 08/23/1993
• Status: Expired due to Term

• Current Assignee: Sudha S. Mahurkar Trust
• Original Assignee: Sakharam D. Mahurkar
• Inventors: Mahurkar, Sakharam D.
• Primary Examiner(s): YASKO JR, JOHN D
• Application Number:
  US08/494,283
• Time in Patent Office: 739 Days
• Field of Search: 604/195, 604/110, 604/187, 604/192, 604/198, 604/263, 604/196
• US Class Current: 604/195
• CPC Class Codes: A61B 5/15003 for venous or arterial blood
• CPC Class Codes: A61B 5/150236 Pistons, i.e. cylindrical bodies that sit inside the syringe barrel, typically with an air tight seal, and slide in the barrel to create a vacuum or to expel blood
• CPC Class Codes: A61B 5/150244 Rods for actuating or driving the piston, i.e. the cylindrical body that sits inside the syringe barrel, typically with an air tight seal, and slides in the barrel to create a vacuum or to expel blood
• CPC Class Codes: A61B 5/150389 Hollow piercing elements, e.g. canulas, needles, for piercing the skin
• CPC Class Codes: A61B 5/150519 Details of construction of hub, i.e. element used to attach the single-ended needle to a piercing device or sampling device
• CPC Class Codes: A61B 5/150641 comprising means to impede repositioning of protection sleeve from covering to uncovering position
• CPC Class Codes: A61B 5/1535 comprising means for indicating vein or arterial entry A61B5/1545 takes precedence
• CPC Class Codes: A61M 2005/3228 the needle being retracted by a member protruding laterally through a slot in the barrel, e.g. double-ended needles
• CPC Class Codes: A61M 5/322 Retractable needles, i.e. disconnected from and withdrawn into the syringe barrel by the piston devices for protecting guide needles in combination with catheters A61M25/0612

Abstract

A needle-syringe assembly comprises an elongated, generally cylindrical barrel which forms a hollow nozzle located at the distal end of the barrel and which opens into the interior of the barrel. A plunger is slidably mounted in the barrel and forms a longitudinal cavity. A needle holder carries a hollow needle on the distal end, and the needle holder is slidably mounted in the longitudinal cavity of the plunger. The needle holder includes a lateral arm which extends between the plunger cavity and the barrel. A guide means forms a spiral guide surface which extends along a proximal end portion of the barrel for engaging the lateral arm of the needle holder and retracting the needle holder within the barrel in response to relative rotational movement between the barrel and the needle holder.

Claims

1. A needle-syringe assembly, comprising:

an elongated, generally cylindrical barrel forming a hollow nozzle located at the distal end of said barrel and opening into the interior of said barrel;

a plunger slidably mounted in said barrel and forming a longitudinal cavity;

a needle holder carrying a hollow needle on the distal end thereof, said needle holder being slidably mounted in said longitudinal cavity of said plunger, said needle holder including a lateral arm extending laterally through said plunger cavity to said barrel; and

guide means forming a spiral guide surface extending along a proximal end portion of said barrel for engaging the lateral arm of the needle holder and retracting the needle holder within the barrel in response to relative rotational movement between the barrel and the needle holder.

2. The needle-syringe assembly of claim 1 wherein said guide means comprises a sleeve disposed inside the proximal end portion of the barrel and fixed to the barrel.

3. The needle-syringe assembly of claim 2 wherein said spiral guide surface is formed by a spiral slot in said sleeve.

4. The needle-syringe assembly of claim 1 which includes means for preventing rotation of said needle holder relative to said plunger so that the needle holder and plunger must rotate in unison.

5. The needle-syringe assembly of claim 1 wherein the lengths of the barrel and the needle holder are selected such that the needle attached to the distal end of the needle holder is fully retracted within the barrel when the lateral arm of the needle holder is retracted to the proximal end of the spiral guide surface.

6. The needle-syringe assembly of claim 1 which includes latching means for releasably latching the needle holder to the barrel when the needle holder is in its fully advanced position.

7. The needle-syringe assembly of claim 6 wherein said latching means comprises a latching hole in the wall of the barrel for receiving the outer end of the lateral arm of the needle holder to latch the needle holder to the barrel, and manually actuatable means for moving the lateral arm inwardly to unlatch the needle holder from the barrel.

8. The needle-syringe assembly of claim 7 wherein a portion of the needle holder adjacent the lateral arm is movable laterally by an amount sufficient to release the outer end of the lateral arm from the latching hole in the barrel wall.

9. The needle-syringe assembly of claim 8 wherein the needle-holder cavity in the plunger has a flexible wall to permit lateral disengaging movement of said arm.

10. The needle-syringe assembly of claim 7 wherein the manually actuatable means is a collar captured on the outer surface of the barrel and forming an inwardly extending pin registered with the latching hole in the barrel wall, the portion of the collar adjacent the pin being resilient to enable the pin to be advanced into the latching hole to force the lateral arm of the needle holder out of the latching hole.

11. The needle-syringe assembly of claim 1 wherein said longitudinal cavity is a channel formed as an integral part of the plunger.

12. The needle-syringe assembly of claim 11 wherein the opposed walls of said channel engage opposite sides of the lateral arm of the needle holder to prevent the needle holder from rotating relative to the plunger.

13. The needle-syringe assembly of claim 12 wherein the locking male luer taper is formed by a polymeric sleeve molded on a proximal extension of the hollow needle.

14. The needle-syringe assembly of claim 1 wherein the distal portion of the inside surface of the hollow nozzle on the barrel forms a locking female luer taper, and a distal portion of the outside surface of the needle holder forms a locking male luer taper.

15. The needle-syringe assembly of claim 1 wherein mating surfaces of the distal portions of the hollow nozzle on the barrel and the needle holder form cooperating threads for locking the needle holder to the barrel during longitudinal movement of the plunger relative to the barrel.

16. The needle-syringe assembly of claim 15 wherein the threads on said needle holder are formed by a polymeric sleeve molded on a proximal extension of the hollow needle.

17. The needle-syringe assembly of claim 1 wherein said spiral guide surface includes a locking detent at the proximal end thereof, to resist advancing movement of the needle holder after it has been fully retracted.

18. The needle-syringe assembly of claim 1 wherein said guide means is formed by a proximal end portion of the plunger.

19. The needle-syringe assembly of claim 18 wherein the proximal end portion of the plunger is a hollow cylinder, and said guide means is a spiral slot in said hollow cylinder.

20. The needle-syringe assembly of claim 18 wherein the proximal end portion of said barrel forms a longitudinal channel receiving said lateral arm of said needle holder for preventing rotation of said arm while permitting longitudinal movement thereof.

21. The needle-syringe assembly of claim 6 wherein said latching means comprises a latching hole in the wall of the barrel for receiving the outer end of the lateral arm of the needle holder to latch the needle holder to the barrel, and the outside surface of the barrel forms a depression around said latching hole to permit a finger to engage the end of said lateral arm and move the arm inwardly to disengage the arm from the barrel.

22. The needle-syringe assembly of claim 1 which includes locking means for locking the needle holder to the barrel in response to movement of the needle holder to its retracted position.

23. The needle-syringe assembly of claim 22 which includes second locking means for locking the plunger to the needle holder in response to movement of the needle holder to its retracted position.

24. A needle-syringe assembly, comprising:

an elongated, generally cylindrical barrel forming a hollow nozzle located at the distal end of said barrel and opening into the interior of said barrel;

a plunger slidably mounted in said barrel and forming a longitudinal cavity;

a needle holder carrying a hollow needle on the distal end thereof, said needle holder being slidably mounted in said longitudinal cavity of said plunger, said needle holder including a lateral arm extending laterally through said plunger cavity to said barrel;

guide means forming a spiral guide surface extending along a proximal end portion of said barrel for engaging the lateral arm of the needle holder and retracting the needle holder within the barrel in response to relative rotational movement between the barrel and the needle holder;

means for preventing rotation of said needle holder relative to said plunger so that the needle holder and plunger must rotate in unison; and

the lengths of the barrel and the needle holder are selected such that the needle attached to the distal end of the needle holder is fully retracted within the barrel when the lateral arm of the needle holder is retracted to the proximal end of the spiral guide surface.

25. A needle-syringe assembly, comprising:

an elongated, generally cylindrical barrel forming a hollow nozzle located at the distal end of said barrel and opening into the interior of said barrel;

a plunger slidably mounted in said barrel and forming a longitudinal cavity;

a resilient cap mounted on the distal end of said plunger and forming a sliding seal on the inside surface of the barrel;

a needle holder carrying a hollow needle on the distal end thereof, said needle holder being slidably mounted in said longitudinal cavity of said plunger and extending through the resilient cap on the distal end of the plunger, said cap forming a sliding seal on the outside surface of the needle holder;

said needle holder including a lateral arm that simultaneously engages said barrel and said plunger;

said needle holder also extending into the nozzle of said barrel, the mating surfaces of the needle holder and the barrel nozzle forming a locking taper; and

guide means along a proximal end portion of said barrel for engaging the lateral arm of said needle holder and retracting the needle holder within said barrel in response to relative rotational movement between the barrel and the needle holder.

26. The needle-syringe assembly of claim 25 wherein said guide means includes a sleeve inserted in the proximal end of the barrel, and said sleeve is fixed to said barrel by means of a plurality of complementary notches and tabs.

27. The needle-syringe assembly of claim 26 wherein said complementary notches and tabs have dovetail shapes.

28. The needle-syringe assembly of claim 25 wherein said needle holder includes a fluid cavity communicating with the interiors of the barrel and of the hollow needle mounted on the distal end of the needle holder.

29. The needle-syringe assembly of claim 25 wherein said barrel includes a latching hole for receiving the end of said arm, and the outer surface of the barrel forms a depression around said latching hole to permit the outer end of the lateral arm to be engaged by a finger and moved inwardly to disengage the arm from the latching hole in the barrel wall.

30. The needle-syringe assembly of claim 25 wherein said longitudinal cavity includes a channel receiving the plunger, and said channel includes multiple pairs of resilient retaining elements to hold said needle holder within said channel.

31. The needle syringe-assembly of claim 25 wherein said locking taper is releasable by the application of simultaneous axial and rotational forces.

32. The needle-syringe assembly of claim 25 wherein said needle is a hypodermic needle.

33. A needle-syringe assembly, comprising:

an elongated, generally cylindrical barrel forming a hollow nozzle located at the distal end of said barrel and opening into the interior of said barrel;

a plunger slidably mounted in said barrel and forming a longitudinal cavity;

a needle holder carrying a hollow hypodermic needle on the distal end thereof, said needle holder being slidably mounted in said longitudinal cavity of said plunger, said needle holder including a lateral arm extending laterally through said longitudinal cavity of said plunger to said barrel;

said longitudinal cavity forming a channel that engages opposite sides of said lateral arm of the needle holder to prevent the needle holder from rotating relative to the plunger;

guide means forming a spiral guide surface extending along a proximal end portion of said barrel for engaging the lateral arm of the needle holder and retracting the needle holder within the barrel in response to relative rotational movement between the barrel and the needle holder, said guide means comprising a sleeve with a spiral slot disposed inside the proximal end portion of the barrel and fixed to the barrel;

first locking means for securing the needle holder to the barrel when the needle holder is in its advanced position;

second locking means for securing the needle holder to the barrel when the needle holder is in its retracted position; and

third locking means for securing the plunger to the needle holder when the needle holder is in its retracted position.

34. The needle-syringe assembly of claim 33 wherein said guide means includes a sleeve inserted in the proximal end of the barrel, and said sleeve is fixed to said barrel by means of a plurality of complementary notches and tabs.

35. The needle-syringe assembly of claim 34 wherein said complementary notches and tabs have dovetail shapes.

36. The needle-syringe assembly of claim 33 wherein said needle holder includes a fluid cavity communicating with the interiors of the barrel and of the hollow needle mounted on the distal end of the needle holder.

37. The needle-syringe assembly of claim 33 wherein said first locking means includes a latching hole in the wall of the barrel for receiving the end of said arm, and the outer surface of the barrel forms a depression around said latching hole to permit the outer end of the lateral arm to be engaged by a finger and moved inwardly to disengage the arm from the latching hole in the barrel wall.

38. The needle-syringe assembly of claim 33 wherein said longitudinal cavity includes a channel receiving the plunger, and said channel includes multiple pairs of resilient retaining elements to hold said needle holder within said channel.

39. A needle-syringe assembly comprising

a barrel, a plunger within the barrel for sliding longitudinal movement and rotational movement relative to the barrel, and a needle holder within the plunger for sliding longitudinal movement relative to the plunger, said needle holder being moveable beyond the distal end of said plunger for advancing a needle through and beyond the distal end of said barrel,

sealing means at the distal end of the needle holder for sealing the interface between the barrel and the needle holder against fluid flow when the needle holder is in its most distal position,

means for retracting said needle holder within said barrel, and

latch means for selectively locking said needle holder to said barrel at advanced and retracted positions of the needle holder.

40. The needle-syringe assembly of claim 39 wherein said means for retracting said needle holder is responsive to relative rotational movement between the plunger and the barrel, and

said latch means prevents relative rotational movement between the plunger and the barrel.

41. The needle-syringe assembly of claim 39 wherein said plunger forms a longitudinal cavity for receiving said needle holder, and said needle holder includes a member extending laterally from said cavity for engaging said barrel.

42. A needle-syringe assembly, comprising:

an elongated, generally cylindrical barrel forming a hollow nozzle located at the distal end of said barrel and opening into the interior of said barrel;

a plunger slidably mounted in said barrel and forming a longitudinal cavity;

a needle holder carrying a hollow needle on the distal end thereof, said needle holder being slidably mounted in said longitudinal cavity of said plunger, said needle holder including a lateral arm extending laterally through said plunger cavity and engaging said barrel;

guide means extending along a proximal end portion of said barrel for engaging the lateral arm of the needle holder and guiding longitudinal movement of the needle holder within the barrel; and

latching means for latching the needle holder to the barrel at advanced and retracted positions of the needle holder relative to the barrel.

43. The needle-syringe assembly of claim 42 wherein said guide means includes a spiral guide surface engaging said lateral arm of the needle holder for moving the needle holder longitudinally relative to the barrel in response to relative rotational movement between the needle holder and the barrel.

44. The needle-syringe assembly of claim 42 wherein said latching means locks the needle holder to the barrel.

45. The needle-syringe assembly of claim 42 wherein said latching means prevents relative movement between the needle holder and the barrel in both the longitudinal and circumferential directions.

46. The needle-syringe assembly of claim 42 wherein said guide means is a spiral slot formed in at least the inside surface of said barrel for receiving an end portion of said lateral arm of the needle holder.