Dynamic compression polyaxial locking screw plate assembly

• US 5,643,265 A
• Filed: 05/26/1995
• Issued: 07/01/1997
• Est. Priority Date: 04/13/1995
• Status: Expired due to Term

• Current Assignee: Warsaw Orthopedic Incorporated (Medtronic Plc)
• Original Assignee: Fastenetix LLC
• Inventors: Errico, Joseph P., Ralph, James, Errico, Thomas J.
• Primary Examiner(s): Tucker, Guy V.
• Application Number:
  US08/451,930
• Time in Patent Office: 767 Days
• Field of Search: 606/61, 606/69, 606/70, 606/71, 606/72, 606/73, 606/66, 606/65, 606/60, 606/59, 606/54, 606/104
• US Class Current: 606/70
• CPC Class Codes: A61B 17/7037 wherein pivoting is blocked when the rod is clamped
• CPC Class Codes: A61B 17/7059 Cortical plates A61B17/7007, A61B17/7058 take precedence
• CPC Class Codes: A61B 17/8004 with means for distracting or compressing the bone or bones
• CPC Class Codes: A61B 17/8033 having indirect contact with screw heads, or having contact with screw heads maintained with the aid of additional components, e.g. nuts, wedges or head covers
• CPC Class Codes: A61B 17/8042 the additional component being a cover over the screw head
• CPC Class Codes: A61B 17/8047 wherein the additional element surrounds the screw head in the plate hole A61B17/8052 takes precedence
• CPC Class Codes: A61B 17/809 with bone-penetrating elements, e.g. blades or prongs bone staples A61B17/0642; intramedullary nails with a plate at an end A61B17/7233
• CPC Class Codes: A61B 17/86 Pins or screws or threaded wires; nuts therefor A61B17/72 take precedence
• CPC Class Codes: A61B 17/8625 Shanks, i.e. parts contacting bone tissue
• CPC Class Codes: A61F 2/30721 Accessories
• CPC Class Codes: A61F 2/30744 End caps, e.g. for closing an endoprosthetic cavity
• CPC Class Codes: A61F 2/30749 Fixation appliances for connecting prostheses to the body
• CPC Class Codes: A61F 2/34 Acetabular cups
• CPC Class Codes: A61F 2002/3021 frustoconical
• CPC Class Codes: A61F 2002/30329 Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements
• CPC Class Codes: A61F 2002/30332 Conically- or frustoconically-shaped protrusion and recess
• CPC Class Codes: A61F 2002/30378 Spherically-shaped protrusion and recess
• CPC Class Codes: A61F 2002/30495 using a locking ring
• CPC Class Codes: A61F 2002/30538 for adjusting angular orientation
• CPC Class Codes: A61F 2002/30594 slotted, e.g. radial or meridian slot ending in a polar aperture, non-polar slots, horizontal or arcuate slots
• CPC Class Codes: A61F 2002/30787 : inclined obliquely with respect to each other
• CPC Class Codes: A61F 2002/3401 : with radial apertures, e.g. radial bores for receiving fixation screws
• CPC Class Codes: A61F 2220/0025 : Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements
• CPC Class Codes: A61F 2220/0033 : made by longitudinally pushing a protrusion into a complementary-shaped recess, e.g. held by friction fit
• CPC Class Codes: A61F 2230/0067 : conical
• CPC Class Codes: A61F 2250/0006 : for adjusting angular orientation
• CPC Class Codes: A61F 2310/00017 : Iron- or Fe-based alloys, e.g. stainless steel
• CPC Class Codes: A61F 2310/00023 : Titanium or titanium-based alloys, e.g. Ti-Ni alloys

Abstract

A dynamic compression polyaxial locking screw plate assembly for reduction and/or drawing together, and immobilization, of displaced bone segments. The assembly comprises a plate, having an upper portion and a lower portion, at least one of which portions includes an elongate hole, into which hole a screw and coupling element is inserted. Complete insertion of the coupling element into the elongate hole causes the element to translate along sloped surface conformations of the lateral sidewalls, to a proximal end. This translation causes the bone segment into which the screw is inserted to translate relative to the plate. In a first embodiment, the coupling element has a tapered cylindrical exterior, and an interior semi-spherical concave surface in which the semi-spherical head of a bone screw may be polyaxially mounted. The plate of this first embodiment includes an axially widening, tapered sidewall conformation. In a second embodiment, the coupling elements include external annular flanges which mate in sloped channels in the sidewalls of the elongate holes. In a third embodiment, the lateral sidewalls of the elongate holes have inwardly curved lower lips which are sloped downward along the axial length of the elongate holes. The lower lips support the semi-spherical head of the corresponding screw without the aid of a coupling element. Additional round holes and holding screws are provided for additional securing strength after the compression has been provided.

Claims

1. A dynamic compression polyaxial locking screw plate assembly for drawing together and immobilizing a plurality of bone segments, via fixation to surfaces thereof, comprising:

an elongate plate including first and second longitudinal portions, and a middle defined therebetween;

at least one elongate hole, extending through at least one of said first and second longitudinal portions, having a remote end and a proximal end thereof and lateral sidewalls connecting said ends, each of said sidewalls including a sloped surface conformation;

means in at least the other of said first and second longitudinal portions by which said plate is securable to a first one of said plurality of said bone segments;

at least one corresponding coupling element, having a semi-spherical interior volume, said coupling element being insertable into said at least one elongate hole, slidable along said sloped surface conformations, and lockable within said elongate hole; and

at least one corresponding bone screw having a semi-spherical head and a shaft, said shaft portion being insertable through the corresponding elongate hole and into a second one of said bone segments, and said semi-spherical head portion being rotationally freely mounted within the semi-spherical interior volume of the coupling element prior to insertion and such that the shaft of the bone screw and the coupling element may be inserted into the corresponding elongate hole and said shah of the bone screw may be inserted into said second bone segment at a selected angle within a predetermined range of angles including non-perpendicular angles relative to the plate and thereby locking said coupling element and said semi-spherical head to said plate at said selected angle as said semi-spherical head and said coupling element are advanced into said elongate hole and along said sloped surface conformations toward the middle of said plate,

thereby drawing the first and second bone segments together.

2. The dynamic compression polyaxial locking screw plate assembly as set forth in claim 1, wherein each of said ends of said plate comprises at least one elongate hole.

3. The dynamic compression polyaxial locking screw plate assembly as set forth in claim 1, wherein said plate further comprises at least one round hole, and wherein said means comprises a holding screw, insertable through said at least one round hole which provides added fixation strength.

4. The dynamic compression polyaxial locking screw plate assembly as set forth in claim 1, wherein a lower portion of the at least one coupling element comprises a plurality of slots which permit the interior semi-spherical volume to expand to receive said head portion of said screw therein, and to contract to crush lock to said head.

5. The dynamic compression polyaxial locking screw plate assembly as set forth in claim 1, wherein the at least one coupling element further comprises a single slot which extends the entire length of said coupling element, which permits the interior semi-spherical volume to expand to receive said semi-spherical head, and whereby inward radial force causes the single slot to close and the coupling element to crush lock to the semi-spherical head of the screw and compression lock within the elongate hole.

6. The dynamic compression polyaxial locking screw plate assembly as set forth in claim 1, wherein the surface conformations of the sidewalls of the at least one elongate hole comprise an axially widening taper, and wherein said coupling element has a corresponding axial taper.

7. The dynamic compression polyaxial locking screw plate assembly as set forth in claim 1, wherein the surface conformations of the sidewalls of the at least one elongate hole comprise an axially sloped channel, and wherein said coupling element has a corresponding annular flange.

8. The dynamic compression polyaxial locking screw plate assembly as set forth in claim 1, wherein the semi-spherical head portion of said screw comprises a recess to which a screwdriving tool is mateable for inserting said screw into said bone segment, and wherein the coupling element includes an opening in a top surface thereof, through which said screwdriving tool may access said recess of said screw.

9. A dynamic compression polyaxial locking screw plate assembly for drawing together and immobilizing a plurality of bone segments, via fixation to surfaces thereof, comprising:

an elongate plate including first and second longitudinal portions, and a middle defined therebetween;

at least one elongate hole, extending through at least one of said first and second longitudinal portions, having a remote end and a proximal end thereof and lateral sidewalls connecting said ends, each of said sidewalls including a sloped surface conformation and an axially sloped channel;

means in at least the other of said first and second longitudinal portions by which said plate is securable to a first one of said plurality of said bone segments;

at least one corresponding coupling element having an annular flange portion corresponding to said axially sloped channels, said coupling element being insertable into said at least one elongate hole, slidable along said sloped surface conformations with said annular flange portion seated within said axially sloped channels, and lockable within said elongate hole; and

at least one corresponding bone screw having a head and a shaft, said head being rotationally coupled to one of said coupling element, and said shaft portion being insertable through the corresponding elongate hole and into a second one of said bone segments,

whereby full insertion of said screw into said second bone segment causes said coupling element to slide down said sloped surface conformations and thereby drawing the first and second bone segments together.