Device for applying a meniscal staple

• US 5,643,319 A
• Filed: 11/28/1994
• Issued: 07/01/1997
• Est. Priority Date: 05/13/1991
• Status: Expired due to Term

• Current Assignee: United States Surgical Corporation (Medtronic Plc)
• Original Assignee: United States Surgical Corporation (Medtronic Plc)
• Inventors: Geiste, Robert J., Person, Wayne C., Green, David T.
• Primary Examiner(s): Rimell, Sam
• Application Number:
  US08/345,539
• Time in Patent Office: 946 Days
• Field of Search: 606/216-221, 606/139, 606/140, 606/142, 606/144, 606/148, 411/45.7
• US Class Current: 606/218
• CPC Class Codes: A61B 17/06 Needles ; Sutures; Needle-suture combinations; Holders or packages for needles or suture materials puncturing needles A61B17/34; hypodermic needles A61M5/32 ; sewing needles D05B85/00
• CPC Class Codes: A61B 17/06066 Needles, e.g. needle tip configurations making needles B21G1/00
• CPC Class Codes: A61B 17/06166 Sutures suture materials A61L17/00; manufacture of artificial threads D01D; treatment of threads D06M
• CPC Class Codes: A61B 17/064 Surgical staples, i.e. penetrating the tissue
• CPC Class Codes: A61B 17/0642 for bones, e.g. for osteosynthesis or connecting tendon to bone
• CPC Class Codes: A61B 17/068 Surgical staplers , e.g. containing multiple staples or clampsstaplers containing only one staple A61B17/10; magazines or containers for staples A61B17/105; for performing anastomosis A61B17/115; staplers in general B25C5/00
• CPC Class Codes: A61B 2017/00004 (bio)absorbable, (bio)resorbable, resorptive for implantable prostheses A61F2210/0004
• CPC Class Codes: A61B 2017/0403 Dowels other bone dowels A61B17/68; dowels for connecting prosthetic parts A61F2002/30433
• CPC Class Codes: A61B 2017/06028 by means of a cylindrical longitudinal blind bore machined at the suture-receiving end of the needle, e.g. opposite to needle tip
• CPC Class Codes: A61B 2017/06033 using adhesives glue applicators A61B17/00491; for connecting prosthetic parts A61F2002/30448
• CPC Class Codes: A61B 2017/06057 Double-armed sutures, i.e. sutures having a needle attached to each end
• CPC Class Codes: A61B 2017/0646 for insertion into cartillege, e.g. meniscus
• CPC Class Codes: A61B 2017/0647 having one single leg, e.g. tacks
• CPC Class Codes: Y10S 227/902 Surgical clips or staples

Abstract

An apparatus for inserting a staple into torn tissue such as the meniscus of the knee. The apparatus includes a pair of shafts individually movable in a longitudinal direction which are actuable from a handle mechanism. The shafts are movable sequentially so that the shafts disjunctively advance the prongs of the staple which is releasably held adjacent distal end portions of the shafts. A further embodiment of the device consists of a pair of needles detachably secured to a pair of anchoring members having a plurality of barb-like projections extending outwardly therefrom. The anchoring members are joined by a suture which connects adjacent the trailing ends of the anchoring members opposite the penetration end of the needles. The needles are engaged with the anchoring members to transmit a first pushing force applied to the needles to advance the anchoring members into the tissue, and are releasable from their engagement with the anchoring members responsive to a second pulling force applied to the needles in a direction opposite the pushing direction.

Claims

1. A surgical instrument for applying surgical fasteners to torn tissue, comprising:

a handle mechanism;

an elongated body portion extending from said handle mechanism, said body portion defining a longitudinal axis of said instrument;

means positioned adjacent a distal end of said body portion remote from said handle mechanism for releasably engaging a fastener;

advancing means including at least one shaft member associated with said handle mechanism and extending longitudinally within said body portion for linearly advancing said engaging means along said longitudinal axis to drive said fastener into said torn tissue; and

a release member associated with said advancing means said release member being moveable into operative engagement with said advancing means to release said at least one shaft member to linearly retract said engaging means along said longitudinal axis to disengage said fastener from said engaging means, said fastener being positioned in said torn tissue.

2. A surgical instrument according to claim 1, wherein said engaging means tapers at a distal end to a point for penetrating said tissue to position said fastener in said tissue.

3. A surgical instrument according to claim 1, wherein said engaging means is configured to engage a fastener having a distal end configured for penetrating said tissue to position the fastener in said tissue.

4. A surgical instrument according to claim 1, wherein said fastener engaging means is positionable in a channel in said fastener.

5. A surgical instrument according to claim 4, wherein said fastener engaging means tapers at a distal end to a sharpened point to facilitate penetration of said tissue.

6. A surgical instrument according to claim 1, wherein said at least one shaft member includes means for incrementally advancing said fastener into said tissue.

7. A surgical instrument according to claim 1, wherein said advancing means includes a pair of shaft members, such that a first one of said shaft members advances a first leg of said fastener into said tissue and a second one of said shaft members subsequently advances a second leg of said fastener into said tissue.

8. A surgical instrument according to claim 1, wherein said advancing means further includes a ratchet mechanism for incrementally advancing said at least one shaft member to drive said fastener into said tissue.

9. A surgical instrument according to claim 1, wherein said handle mechanism is releasably coupled to said advancing means to advance said at least one shaft member upon movement of said handle mechanism.

10. A surgical instrument according to claim 9, wherein said body portion includes said at least one shaft member slidably mounted in an outer tubular member, said at least one shaft member coupling said fastener engaging means to said advancing means.

11. A surgical instrument according to claim 9, wherein said advancing means comprises a pair of shafts extending from said handle mechanism to said fastener engaging means, said shafts advancing said fastener engaging means upon movement of said handle mechanism.

12. A surgical instrument according to claim 11, further comprising a ratchet mechanism disposed within said handle mechanism, said ratchet mechanism engaging a portion of said shafts for incrementally advancing said fastener engaging means upon movement of said handle mechanism.

13. A surgical instrument according to claim 12, wherein said ratchet mechanism includes a rack member secured to said shafts and a pawl member attached to said handle mechanism.

14. A surgical instrument according to claim 12, wherein said ratchet mechanism includes a pair of rack members attached to each of said shafts and a pair of pawl members attached to said handle mechanism for engaging said rack members, said ratchet mechanism permitting incremental movement of said fastener engaging.

15. A surgical instrument according to claim 14, wherein said ratchet mechanism permits sequential advancement of said shafts and of said fastener engaging means, such that a first leg of a fastener releasably engaged with said fastener engaging means is advanced into said tissue prior to advancement of a second leg of a fastener releasably engaged with said fastener engaging means.

16. A surgical instrument according to claim 8, wherein said release means disengages said ratchet mechanism.

17. A surgical instrument according to claim 1, wherein said release means includes a switch means movable from a first position in which said switch means is in continuous engagement with said at least one shaft member of said advancing means to a second position in which said switch means is disengaged from said at least one shaft member of said advancing means.

18. A surgical instrument according to claim 11, wherein said release means disengages said advancing means from said handle mechanism.

19. A surgical instrument according to claim 13, wherein said release means disengages said pawl member from said rack member, said release means including biasing means for retracting said advancing means.

20. A surgical instrument according to claim 14, wherein said release means disengages a first pawl member from a corresponding first rack member, and subsequently disengages a second pawl member from a corresponding second rack member, said release means including biasing means for retracting said advancing means.

21. An endoscopic or laparoscopic surgical instrument for applying a surgical fastener to torn tissue, said fastener including a first leg and a second leg joined by a flexible material, said instrument comprising:

a handle mechanism;

an elongated body portion extending from said handle mechanism;

means positioned at a distal end of said body portion for releasably engaging said first leg of said fastener and said second leg of said fastener;

a first shaft member associated with said handle mechanism for advancing said first leg of said fastener into said tissue;

a second shaft member associated with said handle mechanism for advancing said second leg of said fastener into said tissue subsequent to advancement of said first leg; and

means associated with said handle mechanism for releasing said first and second shaft members to retract said engaging means to release said fastener, said fastener being positioned in said tissue.

22. A surgical instrument according to claim 21, wherein said first and second shaft members are actuated upon movement of said handle mechanism to advance said fastener into said tissue.

23. A surgical instrument according to claim 21, wherein said engaging means includes tissue piercing means to facilitate penetration of tissue to advance said fastener into said tissue.

24. A surgical instrument according to claim 21, wherein said first and second shaft members include means for incrementally advancing said first and second legs of said fastener, respectively.

25. A surgical instrument according to claim 21, wherein said releasing means includes means for simultaneously releasing said first and second shaft members.

26. A surgical instrument according to claim 21, wherein said releasing means includes means for releasing said first shaft member prior to releasing said second shaft member.

27. A surgical instrument according to claim 21, further comprising a ratchet mechanism, such that said first and second shaft members each include a rack mechanism for engaging a pawl mechanism to incrementally advance said fastener into tissue.

28. A surgical instrument according to claim 27, wherein said release means disengages said pawl mechanism from said rack member to release said first and second shaft members.

29. A surgical instrument according to claim 27, wherein said ratchet mechanism includes a rack and pawl associated with each of said first and second shaft members, said release means simultaneously releasing said first and second shaft members.

30. A surgical instrument according to claim 27, wherein said ratchet mechanism includes a rack and pawl associated with each of said first and second shaft members, said release means releasing said first shaft member prior to releasing said second shaft member.

36. A surgical instrument according to claim 21, wherein said first and second shaft members are biased to a retracted position.

37. A surgical instrument according to claim 21, wherein said body portion defines a longitudinal axis, such that said first and second shaft members linearly advance said first and second legs of said fastener, respectively, along said longitudinal axis of said body portion.

31. A surgical instrument for applying a surgical fastener to torn tissue, said fastener including a first leg and a second leg joined by a flexible material, said instrument comprising:

a handle mechanism including at least one movable member;

a body portion extending from said handle mechanism;

means for releasably engaging said fastener positioned at an end of said body portion remote from said handle mechanism;

an advancing mechanism positioned in and extending through said body portion for advancing said first leg of said fastener into said tissue, and subsequently advancing said second leg of said fastener into said tissue after advancement of said first leg, said advancing mechanism being actuated upon movement of said handle mechanism.

32. A surgical instrument according to claim 31, wherein said engaging means includes means for facilitating penetration of tissue to assist in positioning said fastener in said tissue.

33. A surgical instrument according to claim 31, wherein said body portion comprises an outer tubular member and said advancing mechanism comprises a pair of elongated rod members.

34. A surgical instrument according to claim 31, further comprising means for releasing said advancing mechanism to retract said advancing mechanism and disengage said engaging means from said fastener subsequent to positioning said fastener in said tissue.

38. A surgical instrument according to claim 34, wherein said advancing mechanism is biased to a retracted position.

35. In a surgical instrument having a handle and a body portion extending from said handle, the improvement comprising:

fastener means including a first leg and a second leg joined by a flexible material disposed at a distal end of said body portion;

means positioned at said distal end of said body portion for releasably engaging said fastener means;

a first shaft member associated with said handle mechanism and extending through said body portion for advancing said engaging means to drive said first leg into body tissue; and

a second shaft member associated with said handle mechanism and extending through said body portion for advancing said engaging means to drive said second leg into body tissue subsequent to advancement of said first leg.

39. A surgical instrument for applying a surgical fastener to torn tissue, said fastener including a first leg and a second leg joined by a flexible material;

said instrument comprising;

a handle;

an elongated body portion having at least one inner rod within an outer tube and defining a longitudinal axis and extending at a proximal end from said handle, said. fastener being positioned at a distal end of said body portion;

a needle mechanism at said distal end of said body portion for releasably engaging said fastener, said needle mechanism having a tip configured to penetrate tissue to facilitate insertion of said fastener into tissue;

an advancing mechanism disposed in said handle including a ratchet mechanism to permit incremental linear advancement of said needle mechanism along said longitudinal axis upon movement of said handle, said inner rod of said body portion coupling said advancing mechanism to said needle mechanism; and

a release member for disengaging said ratchet mechanism to permit retraction of said inner rod and said needle mechanism after said fastener is positioned in tissue.

40. A fastener applying device, comprising:

a movable handle;

an elongated member extending distally from the movable handle;

at least one rack and pawl mechanism operably associated with the handle; and

at least one shaft operably connected to a respective rack and pawl mechanism, the at least one shaft extending within the elongated member and having a distal end configured to receive a fastener;

wherein movement of the handle causes movement of the at least one shaft within the elongated member and wherein the at least one rack and pawl mechanism includes first and second rack members and pawl members, and the at least one shaft includes first and second shafts.

41. A fastener applying device according to claim 40, wherein the first pawl member is movable between a first position engaging the first rack member and a second position disengaged from the first rack member, and the first rack member being operably connected to the first shaft.

42. A fastener applying device according to claim 41, wherein, the second pawl member is movable between a first position engaging the second rack member and a second position disengaged from the second rack member, the second rack member being operably connected to the second shaft.

43. A fastener applying device according to claim 41 further comprising a disconnect lever operably associated with the first pawl member to move the first pawl member from the first position to the second position, wherein movement of the handle causes movement of only the second shaft.

44. A fastener applying device for applying a fastener to torn tissue, the fastener including a first leg and a second leg joined by a flexible material, the device comprising:

a movable handle;

a first shaft operably connected to the movable handle and having a distal end configured to engage the first leg of the fastener;

a second shaft operably connected to the movable handle and having a distal end configured to engage the second leg of the fastener

wherein the first shaft is movable independent of the second shaft to move the first leg of the fastener distally independent of the second leg of the fastener.

45. A fastener applying device for applying surgical fasteners having a pair of tissue penetrating leg members joined to each other by a flexible portion, said device comprising:

a movable handle;

an elongated member extending from the movable handle;

first and second shaft members slidably disposed in said elongated member;

an advancing mechanism disposed between and operably connected to said shaft members and said movable handle to permit selective advancement of either the first shaft member or both the first and second shaft members;

wherein the shaft members terminate at a distal end of said elongated member remote from the movable handle in a fastener engaging surface, such that movement of said movable handle causes said advancing mechanism to move said shaft member and the fastener engaging surface towards the distal end of the elongated member to drive a fastener into tissue.