Selective anodization of capacitor anode body

• US 5,643,432 A
• Filed: 07/13/1995
• Issued: 07/01/1997
• Est. Priority Date: 07/13/1995
• Status: Expired due to Term

• Current Assignee: AVX Corporation (Kyocera Corporation)
• Original Assignee: AVX Corporation (Kyocera Corporation)
• Inventors: Qiu, Yong-Jian
• Primary Examiner(s): Gorgos, Kathryn L.
• Assistant Examiner(s): Leader, William T.
• Application Number:
  US08/502,134
• Time in Patent Office: 719 Days
• Field of Search: 205/95, 205/122, 205/135, 205/136, 205/171, 205/175, 361/523, 361/524, 361/528, 361/529
• US Class Current: 205/50
• CPC Class Codes: H01G 9/0032 formation of the dielectric layer

Abstract

A method for forming solid electrolytic capacitors provides for anode lead and body surface with increased dielectric thickness as distinguished from a dielectric thickness formed within the inner anode body such that a capacitance value associated therewith is not substantially decreased. The method includes the steps of anodizing the anode to form a predetermined dielectric thickness on the anode and then soaking the anode in a solvent to impregnate an inner portion thereof with the solvent. The solvent is removed from surface areas desired to be coated by a further dielectric layer and thereafter again anodized whereby additional dielectric build-up is limited to the solvent free areas. The solvent is driven off resulting in a capacitor preform which is reinforced by thickened dielectric without capacitance loss which would result from depositing additional dielectric interiorly in the areas insulated from build-up by the solvent.

Claims

1. A method for forming dielectric coatings of disparate thickness on the porous anode body of a solid state capacitor comprising the steps of:

anodizing said anode body to form a first dielectric coating having a generally uniform thickness through said anode body;

impregnating said anode body having said first coating with a liquid material forming a barrier to anodization;

causing increments of said liquid material to be removed from selected areas of said first coating, thereafter subjecting said impregnated anode body to a second anodizing step thereby to form a second dielectric coating on said selected areas while the portions of said first coating in contact with said liquid material are maintained free from said second coating and thereafter driving off the remainder of said liquid.

2. The method in accordance with claim 1 wherein said liquid comprises an organic solvent immiscible with water and said second anodizing step is carried out in a bath comprising water.

3. The method of claim 2 wherein said solvent is selected from the group consisting of benzene, dichlorobenzene, trichlorobenzene, trimethylpentane, heptane, propylene carbonate, toulene and xylene.

4. The method of claim 2 wherein said impregnating step is effected by dipping said anode body in said solvent.

5. The method of claim 2 wherein said step of removing said solvent is effected by causing partial evaporation of said solvent.

6. The method in accordance with claim 2 wherein said selected areas are primarily surface areas.

7. A capacitor formed in accordance with the method of claim 1.

8. The method of making a solid state capacitor preform which comprises the steps of providing a sintered porous mass of a solid state capacitor forming metal, subjecting said mass to a first anodizing step to form a first dielectric structure of generally uniform thickness through said mass;

thereafter impregnating said mass with an organic solvent;

thereafter causing increments of said solvent to be removed from selected portions of said mass;

thereafter subjecting said mass to a second anodizing step to form additional dielectric material over said selected portions only, and thereafter causing the remaining solvent to be removed.

9. A capacitor form in accordance with the method of claim 8.