Cooking utensil with improved heat retention

• US 5,643,485 A
• Filed: 11/21/1994
• Issued: 07/01/1997
• Est. Priority Date: 04/15/1988
• Status: Expired due to Fees

• Current Assignee: Midwest Research Institute
• Original Assignee: Midwest Research Institute
• Inventors: Burch, Steven D., Benson, David K., Potter, Thomas F.
• Primary Examiner(s): Leung, Philip H.
• Application Number:
  US08/343,081
• Time in Patent Office: 953 Days
• Field of Search: 219/621, 219/625, 219/439, 219/440, 219/430, 219/730, 219/601, 219/651, 126/374, 126/375, 126/390, 99/DIG. 14, 220/422, 220/424, 220/912, 220/420, 220/421, 220/425
• US Class Current: 219/621
• CPC Class Codes: A47J 27/002 Construction of cooking-vessels; Methods or processes of manufacturing specially adapted for cooking-vessels
• CPC Class Codes: A47J 41/02 Vacuum-jacket vessels, e.g. vacuum bottles
• CPC Class Codes: A47J 41/028 made of metal
• CPC Class Codes: B64G 1/22 Parts of, or equipment specially adapted for fitting in or to, cosmonautic vehicles
• CPC Class Codes: B64G 1/226 Special coatings for spacecraft
• CPC Class Codes: B64G 1/50 for temperature control
• CPC Class Codes: B64G 1/503 Radiator panels
• CPC Class Codes: B64G 1/58 Thermal protection, e.g. heat shields
• CPC Class Codes: E04B 2001/7691 Heat reflecting layers or coatings
• CPC Class Codes: E06B 3/66304 Discrete spacing elements, e.g. for evacuated glazing units
• CPC Class Codes: F01N 13/0097 the purifying devices are arranged in a single housing
• CPC Class Codes: F01N 2240/02 a heat exchanger
• CPC Class Codes: F01N 2240/10 a heat accumulator
• CPC Class Codes: F01N 2260/08 for preventing heat loss or temperature drop, using other means than layers of heat-insulating material
• CPC Class Codes: F01N 2330/06 Ceramic, e.g. monoliths
• CPC Class Codes: F01N 3/2006 Periodically heating or cooling catalytic reactors, e.g. at cold starting or overheating by electrically controlling the supply of combustible mixture or its constituents only F02D41/0235
• CPC Class Codes: F01N 3/2882 Catalytic reactors combined or associated with other devices, e.g. exhaust silencers or other exhaust purification devices combined with absorbents or adsorbents only F01N3/0814; combined with particulate filters F01N3/035
• CPC Class Codes: F01N 3/2889 with heat exchangers in a single housing
• CPC Class Codes: F01N 5/02 the devices using heat
• CPC Class Codes: F28D 20/02 using latent heat
• CPC Class Codes: F28F 13/00 : Arrangements for modifying heat-transfer, e.g. increasing, decreasing F28F1/00 - F28F11/00 take precedence
• CPC Class Codes: F28F 2013/008 : Variable conductance materials; Thermal switches
• CPC Class Codes: Y02T 10/12 : Improving ICE efficiencies
• CPC Class Codes: Y10S 99/14 : Induction heating

Abstract

A cooking utensil with improved heat retention includes an inner pot received within an outer pot and separated in a closely spaced-apart relationship to form a volume or chamber therebetween. The chamber is evacuated and sealed with foil leaves at the upper edges of the inner and outer pot. The vacuum created between the inner and outer pot, along with the minimum of thermal contact between the inner and outer pot, and the reduced radiative heat transfer due to low emissivity coatings on the inner and outer pot, provide for a highly insulated cooking utensil. Any combination of a plurality of mechanisms for selectively disabling and re-enabling the insulating properties of the pot are provided within the chamber. These mechanisms may include: a hydrogen gas producing and reabsorbing device such as a metal hydride, a plurality of metal contacts which can be adjusted to bridge the gap between the inner and outer pot, and a plurality of bimetallic switches which can selectively bridge the gap between the inner and outer pot. In addition, phase change materials with superior heat retention characteristics may be provided within the cooking utensil. Further, automatic and programmable control of the cooking utensil can be provided through a microprocessor and associated hardware for controlling the vacuum disable/enable mechanisms to automatically cook and save food.

Claims

1. A cooking utensil comprising:

an outer shell having an inner surface and an outer surface, said outer surface being exposable to the source of heat;

an inner shell positioned adjacent and in juxtaposed relation to the outer shell in a manner that encloses a chamber between the inner shell and the outer shell, said inner shell having an inner surface that is shaped to define a container, said chamber being evacuated to a level sufficient to inhibit heat transfer by gas molecular conduction between the inner shell and the outer shell; and

heat transfer control means operatively connected to the cooking utensil for varying heat transfer capability between the inner shell and the outer shell.

2. A cooking utensil as defined in claim 1, wherein the heat transfer control means includes thermal conductance varying means for varying heat transfer by thermal conductance between the inner shell and the outer shell.

3. A cooking utensil as defined in claim 2, wherein the thermal conductance varying means includes surface contact control means for varying area of surface contact between the outer surface of the inner shell and the inner surface of the outer shell.

4. A cooking utensil as defined in claim 3, wherein the inner shell and the outer shell are each metallic.

5. A cooking utensil as defined in claim 4, wherein the surface contact controlling means is a bimetallic switch.

6. A cooking utensil as defined in claim 4, wherein the surface contact controlling means is a bulge on the outer shell which bulges out when at a sufficiently high temperature and returns to a relaxed position when not at a sufficiently high temperature.

7. A cooking utensil as defined in claim 4, wherein the surface contact controlling means includes a plurality of metallic, elongated fingers each attached at a fixed end to the inner surface of the outer shell, with free ends of the fingers extending upwardly toward the outer surface of the inner shell.

8. A cooking utensil as defined in claim 7, wherein the free ends of the metallic fingers are not in contact with the inner shell at normal room temperature and the metallic fingers deform and bend when heated so that at a sufficiently high temperature the free ends of the metallic fingers are in contact with the inner shell.

9. A cooking utensil as defined in claim 8, wherein the inner shell is threadedly received within the outer shell so that the height of the portion of the chamber between the bottom surfaces of the inner and outer shells can be varied to vary the temperature at which the metallic fingers are in contact with the inner shell.

10. A cooking utensil as defined in claim 9, wherein the outer surface of the inner shell is provided with a plurality of spaced-apart lands, the lands extending toward the outer shell and defining grooves between adjacent lands, wherein rotation of the inner shell relative to the outer shell can selectively and alternatively position the free ends of the metallic fingers in alignment with a land or with a groove.

11. A cooking utensil as defined in claim 10, wherein each land includes a plurality of sub-lands, each sub-land being progressively sized to extend further toward the outer shell than the next adjacent sub-land.

12. A cooking utensil as defined in claim 2, wherein the thermal conductance varying means includes gas control means for varying amounts of thermal-conducting gas molecules in the chamber.

13. A cooking utensil as defined in claim 12, wherein the gas control means is adjustable to selectively increase and decrease amounts of thermal-conducting gas molecules in the chamber.

14. A cooking utensil as defined in claim 13, wherein the thermal-conducting gas molecules are hydrogen gas molecules.

15. A cooking utensil as defined in claim 14, wherein the gas control means includes a metal hydride that absorbs and retains hydrogen gas molecules as temperature of the metal hydride decreases and releases hydrogen gas as temperature of the metal hydride increases, said metal hydride being positioned in hydrogen gas flow communication with said chamber so that the heating the metal hydride releases hydrogen gas molecules from the metal hydride into the chamber and cooling the metal hydride removes hydrogen gas molecules from the chamber for absorption and retention by the metal hydride.

16. A cooking utensil as defined in claim 15, wherein the gas control means further includes:

gate means positioned between said metal hydride and said chamber for selectively allowing hydrogen gas molecules to flow or not to flow between said metal hydride and said chamber.

17. A cooking utensil as defined in claim 16 wherein the gate means is a palladium window.

18. A cooking utensil as defined in claim 15, wherein said chamber is evacuated to a gas pressure at least as low as 10^-5 torr when said metal hydride is cooled to a sufficiently low temperature to absorb and retain hydrogen gas molecules and wherein said metal hydride is sufficient in quantity to release enough hydrogen gas molecules into said chamber to raise said gas pressure in said chamber to at least as high as 10^-4 torr when said metal hydride is heated to a temperature above said low temperature.

19. A cooking utensil as defined in claim 18, wherein the vacuum in said chamber comprises a gas pressure at least as low as 10^-6 torr when said hydrogen is not released from said metal hydride and wherein said metal hydride is sufficient in quantity to release enough hydrogen gas to raise said gas pressure in said chamber to at least as high as 10^-4 torr.

20. A cooking utensil as defined in claim 15, further comprising:

heater means operatively connected to the cooking utensil for selectively heating the metal hydride.

21. A cooking utensil as defined in claim 1, wherein the heat transfer control means includes radiation control means for controlling heat radiated between the inner shell and the outer shell.

22. A cooking utensil as defined in claim 2, wherein the inner surface of the outer shell and the outer surface of the inner shell are provided with a low emissivity coating to reduce radiative heat transfer.

23. A cooking utensil as defined in claim 22, further comprising:

an annular wall extending from the inner shell to the outer shell to divide the chamber into a bottom chamber and a side chamber, wherein the thermal conductance varying means is located in the bottom chamber; and

a radiation shield suspended in the side chamber and operatively connected to the cooking utensil, the shield having an inner side and an outer side, wherein the inner and outer sides of the shield are provided with a low emissivity coating to reduce radiative heat transfer.

24. A cooking utensil as defined in claim 23, further comprising:

a first and second spacer drape composed of a relatively low heat conductance material, the first spacer drape positioned between the shield and the outer shell and the second spacer drape positioned between the shield and the inner shell.

25. A cooking utensil as defined in claim 22, wherein the low emissivity coating is thermochromic in a manner that increases radiation of heat when temperature of said coating increases and that reduces radiation of heat when temperature of said coating decreases.

26. A cooking utensil as defined in claim 22, wherein the low emissivity coating is electrochromic in a manner that varies radiation of heat in response to variation of a voltage applied to said coating.

27. A cooking utensil as defined in claim 2, further comprising:

an annular wall extending from the inner shell to the outer shell to divide the chamber into a bottom chamber and a side chamber, wherein the thermal conductance varying means is located in the bottom chamber.

28. A cooking utensil as defined in claim 2, further comprising:

a mass of phase-change material retained within the inner shell to retain heat and release heat gradually.

29. A cooking utensil as defined in claim 28, wherein said mass of phase-change material retained in a bottom portion of the inner shell and further comprising:

a cooking surface located within the container in a position adjacent and above the mass of phase-change material.

30. A cooking utensil as defined in claim 29, further comprising:

an intermediate wall between the mass of phase-change material and the cooking surface, the wall being in closely spaced-apart relation to the cooking surface so as to define an inner chamber therebetween; and

means located within the inner chamber for varying the thermal conductance between the intermediate wall and the cooking surface.

31. A cooking utensil as defined in claim 1, further comprising:

controlling means for controlling the heat transfer varying means to control the heat introduced to the inner shell over a selected time period.

32. A cooking utensil as defined in claim 31, wherein said controlling means includes a timer.

33. A cooking utensil as defined in claim 31, wherein said controlling means includes a microprocessor.

34. A cooking utensil as defined in claim 33, further comprising:

an electric power source for supplying the microprocessor with electrical power; and

data input means for providing data inputs to the microprocessor.

35. A cooking utensil as defined in claim 34, wherein said data input means includes a keypad.

36. A cooking utensil as defined in claim 34, wherein said data input means includes a serial data port.

37. A cooking utensil as defined in claim 33, wherein said microprocessor is operative to perform a programmed cooking schedule by selectively controlling the thermal conductance varying means.

38. A cooking utensil as defined in claim 37, wherein said microprocessor is operative to memorize the programmed cooking schedule.

39. A cooking utensil as defined in claim 33, wherein said microprocessor is operative to vary the control of the thermal controlling means based upon environmental factors.

40. A cooking utensil as defined in claim 39, wherein the environmental factors include cooking altitude.

41. A cooking utensil as defined in claim 2, wherein the thermal conductance varying means includes a lever pivotably mounted to the outer shell, the lever having a cam end bearing against the inner shell, and the lever being operable to vary the separation between the inner and outer shells.

42. A cooking utensil as defined in claim 41, wherein the cam end of the lever includes a plurality of flattened surfaces to allow the lever to remain in any one of various positions without being held.

43. A cooking utensil as defined in claim 41, further including:

means operatively connected to the inner shell and the outer shell for urging the inner shell away from the outer shell.

44. A cooking utensil as defined in claim 43, wherein the urging means includes a relatively stiff bellows.

45. A cooking utensil as defined in claim 43, wherein the urging means includes a series of leaf springs.

46. A cooking utensil as defined in claim 43, wherein the urging means includes a mass of conformable material.

47. A cooking utensil as defined in claim 2, wherein the thermal conductance varying means includes a thumb screw operatively connected to the inner and outer shells, the thumb screw being operable to vary the separation between the inner and outer shells.

48. A cooking utensil as defined in claim 47, wherein the thermal conductance varying means further includes:

a worm gear engagingly connected to the thumb screw; and

a motor connected to the worm gear for rotating the worm gear and thumb screw.

49. A cooking utensil as defined in claim 1, further comprising:

a lid for covering the cooking utensil, the lid having an outer shell and an inner shell operatively connected in closely spaced-apart relation to the other shell to define a lid chamber therebetween, wherein the lid chamber is evacuated to a level sufficient to inhibit heat transfer by molecular conduction between the inner shell and the outer shell.

50. A cooking utensil as defined in claim 1, wherein said inner shell has a bottom surface and said outer shell has a bottom surface, and further including a plurality of spacers located within the chamber and positioned between the bottom surface of the inner shell and the bottom surface of the outer shell, said spacers being composed of a material that has lower heat conductance characteristics than either said inner shell or said outer shell.

51. A cooking utensil as defined in claim 50, wherein the spacers are composed of glass.

52. A cooking utensil as defined in claim 50, wherein the spacers are composed of ceramic.

53. A cooking utensil as defined in claim 50, wherein the spacers are each connected together in a web.

54. A cooking utensil as defined in claim 1, wherein the source of heat is a source of energy which transmits energy electromagnetically, heating the inner pot inductively, and further wherein the outer shell is composed of glass and the inner shell is composed of metal.

55. A cooking utensil as defined in claim 1, wherein the outer shell is metallic and has an upper edge and wherein the inner shell is metallic and has an upper edge and further wherein the two upper edges are welded together.

56. A cooking utensil as defined in claim 1, wherein the outer shell is metallic and has an upper edge and wherein the inner shell is metallic and has an upper edge and further wherein a relatively thin foil is welded to each of the two upper edges to connect the two upper edges together.

57. A cooking utensil as defined in claim 1, wherein the outer shell is metallic and has an upper edge and wherein the inner shell is metallic and has an upper edge and further wherein a flexible bellows is attached to each of the two upper edges to connect the two upper edges together.

58. A method for automatically cooking food with a cooking utensil which includes a mechanism for controlling heat transferred from an outer shell of the cooking utensil to an inner shell of the cooking utensil, comprising the steps of:

placing food in the inner shell;

exposing the outer shell to heat;

initiating the utensil to begin a predetermined cooking schedule; and

controlling heat transferred from the outer shell to the inner shell in accordance with the predetermined cooking schedule by selectively disabling and enabling heat transfer capability between the outer shell and the inner shell.