Piezo-electric ceramic composition

• US 5,645,753 A
• Filed: 05/19/1995
• Issued: 07/08/1997
• Est. Priority Date: 05/19/1994
• Status: Expired due to Term

• Current Assignee: Kyocera Corporation
• Original Assignee: Kyocera Corporation
• Inventors: Fukuoka, Shuichi, Uchi, Kazutaka, Kamigaki, Kousei, Onitsuka, Katsuhiko
• Primary Examiner(s): Bonner, Melissa
• Application Number:
  US08/445,151
• Time in Patent Office: 781 Days
• Field of Search: 501/139, 501/136, 501/134, 252/62.9 PZ
• US Class Current: 252/62.9PZ
• CPC Class Codes: C04B 35/491 based on lead zirconates and lead titanates , e.g. PZT
• CPC Class Codes: C04B 35/499 containing also titanates
• CPC Class Codes: H10N 30/853 Ceramic compositions

Abstract

A piezo-electric ceramic composition which is favorably used for such applications as ceramic filter, vibrator applying ultrasonic waves, piezo-electric buzzer, piezo-electric ignition unit, ultrasonic wave motor, piezo-electric fan and piezo-electric sensors such as acceleration sensor, knocking sensor, AE sensor, etc. and is particularly used as a member for constituting a piezo-electric actuator. The piezo-electric ceramic composition is a composite perovskite compound which contains, as metal components, Pb, Zr, Ti, Zn, Sb as well as Sr and Ba, or Pb, Zr, Ti, Zn, Sb and at least either one or Sr or Ba, and Ni and Te, wherein when the composition by the molar ratio of metal elements is expressed by the following general formula (1),

Pb.sub.1-x-y Sr.sub.x Ba.sub.y (Zn.sub.1/3 Sb.sub.2/3).sub.a Zr.sub.b

(Ni_1/2 Te_1/2)_c Ti_1-a-b-c O₃ (1)

x, y, a, b and c satisfy the following relationships,

0≦x≦0.14

0≦y≦0.14

0<x+y

0.01≦a≦0.12

0.43≦b≦0.58

0≦c≦0.02.

Claims

1. A piezo-electric ceramic composition of a composite perovskite compound containing, as metal components, Pb, Zr, Ti, Zn, Sb, Sr, Ba and optionally Ni and Te, wherein the composition is expressed as:

space="preserve" listing-type="equation">Pb.sub.1-x-y Sr.sub.x Ba.sub.y (Zn.sub.1/3 Sb.sub.2/3).sub.a Zr.sub.b (Ni.sub.1/2 Te.sub.1/2).sub.c Ti.sub.1-a-b-c O.sub.3

and wherein x, y, a, b and c satisfy the following relationships;

0.04≦

x≦

0.12

0.02≦

y≦

0.12

0.01≦

a≦

0.12

0.43≦

b≦

0.58

0≦

c≦

0.02.

2. The piezo-electric ceramic composition according to claim 1, wherein the piezo-electric ceramic composition is a composite perovskite compound containing, as metal components, Pb, Zr, Ti, Zn, Sb, Sr and Ba, wherein the composition is expressed as:

space="preserve" listing-type="equation">Pb.sub.1-x-y Sr.sub.x Ba.sub.y (Zn.sub.1/3 Sb.sub.2/3).sub.a Zr.sub.b Ti.sub.1-a-b O.sub.3,

and wherein x, y, a and b satisfy the following relationships;

0.04≦

x≦

0.12

0.02≦

y≦

0.12

0.01≦

a≦

0.12

0.43≦

b≦

0.58.

3. The piezo-electric ceramic composition according to claim 2, wherein a lies within a range of 0.05≦

a≦

0.12.

4. The piezo-electric ceramic composition according to claim 2, wherein a lies within a range of 0.01≦

a≦

0.05.

5. A piezo-electric ceramic composition of a composite perovskite compound containing, as metal components, Pb, Zr, Ti, Zn, Sb, Ni, Te and at least one metal selected from Sr and Ba, wherein the composition is expressed as:

space="preserve" listing-type="equation">Pb.sub.1-x-y Sr.sub.x Ba.sub.y (Zn.sub.1/3 Sb.sub.2/3).sub.a Zr.sub.b (Ni.sub.1/2 Te.sub.1/2).sub.c Ti.sub.1-a-b-c O.sub.3

and wherein x, y, a, b and c satisfy the following relationships;

0≦

x≦

0.14

0≦

y≦

0.14

0≦

x+y

0.01≦

a≦

0.12

0.43≦

b≦

0.58

0.002≦

c≦

0.020.

6. The piezo-electric ceramic composition of claim 5, wherein x, y, a, b and c satisfy the following relationships:

0.04≦

x≦

0.12

0.02≦

y≦

0.12

0.05≦

a≦

0.10

0.43≦

b≦

0.58

0.002≦

c≦

0.007.

7. A piezo-electric ceramic composition of a composite perovskite compound containing, as metal components, Pb, Zr, Ti, Zn, Sb, and at least one metal selected from Sr and Ba, and optionally Ni and Te, wherein the composition is expressed as:

space="preserve" listing-type="equation">Pb.sub.1-x-y Sr.sub.x Ba.sub.y (Zn.sub.1/3 Sb.sub.2/3).sub.a Zr.sub.b (Ni.sub.1/2 Te.sub.1/2).sub.c Ti.sub.1-a-b-c O.sub.3

and wherein x, y, a, b and c satisfy the following relationships;

0≦

x≦

0.12

0≦

y≦

0.12

0≦

x+y

0.05≦

a≦

0.12

0.43≦

b≦

0.52

0≦

c≦

0.015

and further comprising PbO and Nb₂ O₅ of an equal molar ratio added in a total amount of from 0.2 to 1.2 parts by weight per 100 parts by weight of the above-mentioned base components.

8. The piezo-electric ceramic composition of claim 7, wherein x, y, a, b and c in the molar ratio composition formula satisfy the following relationships:

0.04≦

x≦

0.10

0.02≦

y≦

0.12

0.07≦

a≦

0.10

0.43≦

b≦

0.52

0.002≦

c≦

0.007

and further comprising PbO and Nb₂ O₅ of an equal molar ratio added in a total amount of from 0.3 to 0.7 parts by weight per 100 parts by weight of the basic components.