Magnetically balanced multi-output battery charging system

• US 5,646,504 A
• Filed: 04/15/1994
• Issued: 07/08/1997
• Est. Priority Date: 04/15/1994
• Status: Expired due to Term

• Current Assignee: ZincFive, Inc.
• Original Assignee: Robert S. Feldstein
• Inventors: Feldstein, Robert S.
• Primary Examiner(s): TSO, EDWARD H
• Application Number:
  US08/228,341
• Time in Patent Office: 1,180 Days
• Field of Search: 320/6, 320/7, 320/16, 320/17, 320/22, 320/51, 320/57, 320/61, 320/65, 320/68, 307/46, 307/49, 307/50
• US Class Current: 320/119
• CPC Class Codes: H02J 7/0018 using separate charge circuits
• CPC Class Codes: Y10S 320/22 Line impedance, e.g. resistor

Abstract

Apparatus and methods for quickly and safely recharging and magnetically balancing a series of batteries or battery groups to their full charge capacity. The battery charging system includes a multi-output transformer having an impedance in the primary, a secondary with multiple outputs, and circuitry for charging each of the batteries or battery groups whereby the portion of charging current flowing from each of the multiple outputs to each of the batteries or battery groups relates inversely to the voltage of each of the batteries or battery groups.

Claims

1. A magnetically balanced, multi-output battery charging system for charging a string of batteries or battery groups serially connected at junctions to each other, comprising:

a multi-output transformer having a primary and secondary with multiple secondary outputs, each of said multiple secondary outputs being connected to one of said string of batteries or battery groups;

an impedance connected in series with said primary; and

means for controlling both primary current flow through said primary and charging current flow through said secondary with multiple secondary outputs in response to the charge level of each of said string of batteries or battery groups whereby said charging current is a function of said impedance in said primary so that the portion of charging current flowing from each of said multiple secondary outputs to each of said string of batteries or battery groups relates inversely to the voltage across each of said string of batteries or battery groups.

2. The magnetically balanced, multi-output battery charging system of claim 1 wherein said impedance is a capacitor.

3. The magnetically balanced, multi-output battery charging system of claim 1 wherein said impedance is an inductor.

4. The magnetically balanced, multi-output battery charging system of claim 1 wherein said impedance is a resistor.

5. The magnetically balanced, multi-output battery charging system of claim 1 wherein said means for controlling charges each of said string of batteries or battery groups to full charge capacity.

6. The magnetically balanced, multi-output battery charging system of claim 5 wherein said means for controlling primary current flow through said primary is in response to the overall voltage across said string of batteries or battery groups.

7. The magnetically balanced, multi-output battery charging system of claim 6 wherein said means for controlling primary current flow through said primary causes a walk-in charging current to be delivered to said string of batteries or battery groups whenever said overall voltage across said string of batteries or battery groups is at a first value corresponding to below about 70% of said string of batteries or battery groups full charge voltage.

8. The magnetically balanced, multi-output battery charging system of claim 7 wherein said walk-in charging current is delivered whenever said overall voltage across said string of batteries or battery groups is at a first value corresponding to below about 70% of said batteries full charge voltage.

9. The magnetically balanced, multi-output battery charging system of claim 8 wherein said walk-in charging current has a value of between about C/200 and C/5000.

10. The magnetically balanced, multi-output battery charging system of claim 9 wherein said walk-in charging current has a value of between about C/400 and C/5000.

11. The magnetically balanced, multi-output battery charging system of claim 7 wherein said means for controlling current flow through said primary causes a trickle current to be delivered to said string of batteries or battery groups whenever said overall voltage across said string of batteries or battery groups is at a second value above 100% of said batteries or battery groups full charge voltage.

12. The magnetically balanced, multi-output battery charging system of claim 11 wherein said trickle charging current has a value of between about C/500 and C/1000.

13. The magnetically balanced, multi-output battery charging system of claim 11 wherein said means for controlling current flow through said primary causes a full charging current to be delivered to said string of batteries or battery groups whenever said overall voltage across said string of batteries or battery groups is at a third value corresponding to above said first value and below said second value of said string of batteries or battery groups full charge voltage.

14. The magnetically balanced, multi-output battery charging system of claim 13 wherein said full charging current has a value of between about C/50 and 3C.

15. The magnetically balanced, multi-output battery charging system of claim 1 wherein said means for charging each of said string of batteries or battery groups includes a control section for turning said current flow through said primary on and off to provide said full charging current in response to the overall voltage across said string of batteries or battery groups.

16. A method of charging a string of batteries or battery groups serially connected at junctions to each other, comprising the steps of:

connecting each of said multiple outputs of a multi-output transformer having a primary with an impedance connected in series and a secondary with multiple secondary outputs each connected to one of said string of batteries or battery groups; and

controlling both primary current flow through said of primary and charging current flow through said multiple secondary outputs in response to the charge level of each of said string of batteries or battery groups whereby said charging current is a function of said impedance in said primary so that the portion of charging current flowing from each of said multiple secondary outputs to each of said string of batteries or battery groups relates inversely to the voltage of each of said string of batteries or battery groups.

17. The method of claim 16 further including the step of charging each of said string of batteries or battery groups to full charge capacity.

18. The method of claim 17 further including the step of controlling current flow through said primary in response to the overall voltage across said string of batteries or battery groups.

19. The method of claim 18 further including the step of controlling current through said primary to provide a walk-in charging current to said string of batteries or battery groups whenever said overall voltage across said string of batteries or battery groups is at a first value corresponding to below about 70% of said string of batteries or battery groups full charge voltage.

20. The method of claim 19 further including the step of selecting said walk-in charging current having a value of between about C/200 and C/5000.

21. The method of claim 19 further including the step of controlling current through said primary to provide a trickle charging current to said string of batteries or battery groups whenever said overall voltage across said string of batteries or battery groups is at a second value greater than 100% of said string of batteries or battery groups full charge capacity.

22. The method of claim 21 further including the step of selecting said trickle charging current having a value of between about C/500 and C/1000.

23. The method of claim 21 further including the step of controlling current through said primary to provide a full charging current to said string of batteries or battery groups whenever said overall voltage across said string of batteries or battery groups is at a third value corresponding to above said first value and below said second value of said string of batteries or battery groups full charge capacity.

24. The method of claim 23 further including the step of selecting said full charging current having a value of between about C/50 and 3C.