Multiple utilization of blow-mold air

• US 5,648,026 A
• Filed: 11/16/1994
• Issued: 07/15/1997
• Est. Priority Date: 11/26/1993
• Status: Expired due to Fees

• Current Assignee: Krupp Corpoplast Maschinenbau GmbH
• Original Assignee: Krupp Corpoplast Maschinenbau GmbH
• Inventors: Weiss, Ronald
• Primary Examiner(s): Timm, Catherine
• Application Number:
  US08/340,231
• Time in Patent Office: 972 Days
• Field of Search: 264/37, 264/40.3, 264/40.1, 264/526, 264/529
• US Class Current: 264/37.16
• CPC Class Codes: B29C 2049/5806 Means for fixing the blowing means with the mould
• CPC Class Codes: B29C 2049/581 Mechanical, e.g. fingers or toothed wheels
• CPC Class Codes: B29C 2049/6271 for venting blowing medium, e.g. using damper or silencer
• CPC Class Codes: B29C 2049/7832 Blowing with two or more pressure levels
• CPC Class Codes: B29C 2049/7833 Blowing with three or more pressure levels
• CPC Class Codes: B29C 2049/7881 Mechanical control
• CPC Class Codes: B29C 2949/0715 the preform having one end closed
• CPC Class Codes: B29C 49/06 Injection blow-moulding
• CPC Class Codes: B29C 49/12 Stretching rods
• CPC Class Codes: B29C 49/1222 Pneumatic
• CPC Class Codes: B29C 49/1229 being a cam mechanism
• CPC Class Codes: B29C 49/36 rotatable about one axis
• CPC Class Codes: B29C 49/42 Component parts, details or accessories; Auxiliary operations
• CPC Class Codes: B29C 49/42085 holding inside the neck
• CPC Class Codes: B29C 49/4284 Means for recycling or reusing auxiliaries or materials, e.g. blowing fluids or energy
• CPC Class Codes: B29C 49/42855 Blowing fluids, e.g. reducing fluid consumption
• CPC Class Codes: B29C 49/4286 Recycling or reusing of heat energy
• CPC Class Codes: B29C 49/56 Opening, closing or clamping means
• CPC Class Codes: B29C 49/783 blowing pressure
• CPC Class Codes: B29K 2067/00 Use of polyesters or derivatives thereof, as moulding material
• CPC Class Codes: F15B 11/064 : with devices for saving the compressible medium
• CPC Class Codes: F15B 2211/20576 : with multiple pumps
• CPC Class Codes: F15B 2211/212 : the pressure sources being accumulators
• CPC Class Codes: F15B 2211/30525 : Directional control valves, e.g. 4/3-directional control valve
• CPC Class Codes: F15B 2211/40507 : with constant throttles or orifices
• CPC Class Codes: F15B 2211/40515 : with variable throttles or orifices
• CPC Class Codes: F15B 2211/40584 : the flow control means arranged in parallel with a check valve
• CPC Class Codes: F15B 2211/45 : Control of bleed-off flow, e.g. control of bypass flow to the return line
• CPC Class Codes: F15B 2211/473 : without restriction in the reverse direction
• CPC Class Codes: F15B 2211/50518 : using pressure relief valves
• CPC Class Codes: F15B 2211/50554 : the pressure control means controlling a pressure downstream of the pressure control means, e.g. pressure reducing valve
• CPC Class Codes: F15B 2211/55 : for limiting a pressure up to a maximum pressure, e.g. by using a pressure relief valve
• CPC Class Codes: F15B 2211/71 : Multiple output members, e.g. multiple hydraulic motors or cylinders
• CPC Class Codes: Y02P 70/10 : Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Abstract

The procedure serves the purpose of molding a container from a thermoplastic material. After a temperature treatment a moldable object is fed to a blow station, which has a blow mold that is provided for the purpose of contouring the container. The temperature-treated moldable object is inserted into the blow mold. By feeding in high-pressure blow air, the moldable object is expanded. In addition at least one other pneumatic working step with low-pressure air is carried out, with this air being taken from a low-pressure air supply. The low-pressure air supply has a smaller pressure level than the high-pressure blow-air supply. After the moldable object has been expanded, high-pressure blow air streaming out of the molded container held in the blow mold is fed to the low-pressure air supply during a transition phase. In the region of the low-pressure air supply a pressure monitoring is carried out for the purpose of defining a maximum low-air pressure to be provided. After the transition phase a venting of the container that is held in the blow mold is performed vis-a-vis an ambient pressure.

Claims

1. A procedure for molding a container from a thermoplastic material in a mold including first and second portions movable between open and closed positions, said procedure including:

forming a moldable object by an injection molding process;

storing said moldable object;

heating said moldable object;

feeding said moldable object into a mold in a blow station;

stretching said moldable object in the direction of a longitudinal axis of said moldable object by use of a stretching rod actuated by a cylinder;

pre-expanding said moldable object within said mold by the addition of a first low pressure air from a first low pressure component;

expanding said moldable object within said mold by the addition of high pressure blow air;

feeding said high pressure blow air to said first low pressure air component during a transition phase and after said moldable object has been formed to the contour of said mold but before said contour has been stabilized by cooling, said first low pressure air component being operable as a low pressure supply;

monitoring the pressure in said first low pressure air component as said high pressure blow air is fed thereto to limit said pressure to a predetermined maximum;

allowing said moldable object to cool to stabilize said contour and thereby form said container;

feeding a portion of said high pressure blow air remaining in said container to a second low pressure air component, said second low pressure air component working at a lower pressure than said first low pressure air component;

thereafter venting said high pressure blow air remaining in said container to atmosphere;

opening said first and second portions of said mold;

removing the molded container from said mold; and

utilizing low pressure air from one of said first and second low pressure air components to carry out a pneumatic working step other than pre-expansion of said moldable object within the mold.

2. A procedure based on claim 1, characterized in that the low-pressure air supply is supplied with low pressure air from an auxiliary low-pressure air supply independent of compressed-air transferred from said moldable object.

3. A procedure based on claim 1, characterized in that low-pressure air is fed to the moldable object before the feeding in of high-pressure blow air, for the purpose of a pre-expansion.

4. A procedure based on claim 3, characterized in that after an execution of the transition phase, maintaining a pressure level within said container that corresponds to the pressure level within the low-pressure air supply.

5. A procedure based on claim 4, characterized in that the container is acted on with a pressure in the range of 25-40 bars by way of the high-pressure blow-air supply (16).

6. A procedure based on claim 5, characterized in that the container is acted on by the low-pressure air supply (15) with a pressure in the range of 10-25 bars.

7. A procedure based on claim 6, wherein said low-pressure air supply is used to operate pneumatic components, which execute positioning movements.

8. A procedure based on claim 1, characterized in that after an execution of the transition phase, maintaining a pressure level within said container that corresponds to the pressure level within the low-pressure air supply.

9. A procedure for molding a container from a thermoplastic material comprising:

subjecting a moldable object to a temperature treatment process;

feeding said moldable object to a blow station having a mold for contouring said container;

inserting said moldable object into said mold;

expanding said moldable object by the addition of high pressure blow air to form said container;

feeding said high pressure blow air from said container to a low pressure supply after said moldable object has been expanded, said low pressure supply having a lower pressure than said high pressure blow air;

monitoring the pressure in said low pressure air supply as said high pressure blow air is fed thereto to limit said pressure to a predetermined maximum;

venting said high pressure blow air remaining in said container to atmosphere after said transition phase; and

using low pressure air from said low pressure air supply to operate pneumatic components which execute positioning movements.